Remove/install front fenders - AR88.10-P-1000K
MODEL 208.3/ 4
| Remove/Install | |||
| When replacing front fender apply MB permanent underbody protection, preserve with cavity wax following installation | |||
Use approved wax preservative, see service microfiche, specifications for operating fluids, sheet no. 385 |
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| 1 | Open engine hood and move to upright position | AR88.40-P-1000F | |
| 2 | Remove fender liner in front fender | ||
| 3 | Remove front bumper | AR88.20-P-2000K | |
| 4 | Unscrew headlamp mounting bolts (4) | ||
| 5 | Remove cover (2) | ||
| 6 | Disconnect connector and remove turn signal lamp (3) | ||
| 7 | Remove door retaining strap from A-pillar | ||
| *BA72.10-P-1003-01A | |||
| 8 | Unscrew bolts (5). | ||
| 9 | Remove fender (1) toward front | ||
| 10 | Install in the reverse order | When replacing fender supply standard seam sealing, underbody and cavity preservation Refer to: ↓ |
|
| Seam sealing following repair Model 208.3 |
AR97.10-P-4000K | ||
| Model 208.4 | AR97.10-P-4000KA | ||
| Processing of corrosion protection materials before painting | AR97.20-P-0500A | ||
| Cavity preservation following repair work | AR97.20-P-1500K | ||
| 11 | Check gaps on fender (1), correct | Fig 2 | |
| Gap dimensions at hoods, doors and covers Model 208.3 |
AR60.00-P-0700-01K | ||
| Gap dimensions at hoods, doors and covers Model 208.4 |
AR60.00-P-0700-01KA | ||
| Gaps of hood | *BE60.00-P-1001-01A | ||
| Gaps of fender | *BE60.00-P-1002-01A |
TEST AND ADJUSTMENT VALUES, GAP DIMENSIONS AT HOODS, DOORS AND COVERS
| Number | Designation | Model 208.3 | Model 208.4 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1001-01A | Gap dimension | Engine hood to fender | Dimension "A" | mm | 4.0 (±0.5) | 4.0 (±0.5) |
| Engine hood to headlamp | Dimension "R" | mm | 6.0 (±1.1) | 6.0 (±1.1) | ||
| Engine hood to radiator grille | Dimension "O" | mm | - | - | ||
| Radiator grill to headlamp | Dimension "N" | mm | - | - | ||
| Fig., see | AR60.00-P-0700-01K | AR60.00-P-0700-01KA | ||||
| BE60.00-P-1002-01A | Gap dimension | Front door to A-pillar | Dimension "B" | mm | 6.5 (± 0.5) | 5.0 (± 1,0) |
| Front door to fender | Dimension "H" | mm | 4.0 (±0.5) | 4.0 (±0.5) | ||
| Front door to rear door | Dimension "I" | mm | - | - | ||
| Front door to roof | Dimension "C" | mm | - | - | ||
| Rear door to upper side section | Dimension "D" | mm | - | - | ||
| Rear door to lower side section | Dimension "J" | mm | - | - | ||
| Fender to A-pillar | Dimension "Q" | mm | - | - | ||
| Front door to rear fender | Dimension "P" | mm | 4.0 (± 0.5) | 4.0 (±0.5) | ||
| Fig., see | AR60.00-P-0700-01K | AR60.00-P-0700-01KA | ||||
| Number | Designation | Model 208.3/4 | |
|---|---|---|---|
| BA72.10-P-1003-01A | Bolt, door catch on A-pillar | Nm | 25 |