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Home >> Mercedes Benz >> 2001 >> CL500 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine -- Testing & Repair -- 215 & 220 Chassis - 2 Of 2 >> Testing & Repair >> Remove/install cylinder head cover - AR01.20-P-5014 >> Remove/install cylinder head cover - AR01.20-P-5014B >> Notes

Remove/install cylinder head cover - AR01.20-P-5014B: Notes

ENGINE 112 

Air filter positioned at vehicle side. 

ENGINE 113 

Air filter positioned at vehicle side. 

Shown on engine 112 

Fig 1: Identifying Cylinder Head Cover Remove/Install Component - Shown On Engine 112
G04605582
REMOVINGINSTALLING l Remove/install    
IMPORTANT   SPECIAL TOOL External torx set Fig 2
SPECIAL TOOL Torx bit set Fig 3
1 Remove engine trim panel    
2 Remove air filter housing (1).    
3 Remove resonance body (2)    
4 Remove the resonance tube (3) with hot film mass air flow sensor IMPORTANT
At this time pull out the hot film mass air flow sensor plug.
NOTESRemoval: 
Pay attention to the mounting projection of the resonance tube (3)!
 
All except model 163 with engine 113.942/981 AR07.07-P-1454A
Model 163 with engine 113.942/981 AR07.07-P-1454MV
5 Unbolt dipstick guide tube of automatic transmission    
6 Unbolt ignition coils (6, 7) at cylinder head covers TORQUE SPECIFICATION AR15.12-P-2003A
*BA01.20-P-1002-01E 
7 Disconnect spark plug connectors IMPORTANT
Pay attention to markings for spark plug connectors on cylinder head covers and ignition coils
SPECIAL TOOL
Fig 4
8 Detach the vacuum hoses at connections (8, 9) of the cylinder head covers    
9 Detach crankcase ventilation hose at cylinder head cover fitting (10) IMPORTANT Only on left side.  
DANGER Risk of explosion  caused by ignition of flammable products, risk of poisoning  caused by inhaling fuel vapors or swallowing fuel as well as risk of injury  to skin and eyes exposed to fuel. No fire, sparks, open flames or smoking. Pour fuels only into suitable and appropriately marked containers.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
10 Disconnect fuel line at fuel rail IMPORTANT Only in case of vehicles with a non-flexible fuel line.
Release fuel pressure through service valve!
 
SPECIAL TOOL Pressure hose *119589046300
TORQUE SPECIFICATION *BA07.52-P-1001-01A 
TORQUE SPECIFICATION *BA07.52-P-1001-01A 
11 Remove cylinder head covers (4, 5) TORQUE SPECIFICATION *BA01.20-P-1001-01E 
IMPORTANTInstallation: 
Ensure cylinder head cover gasket is correctly installed.
AR01.20-P-5014-01B 
12 Install in the reverse order    
DANGER
13
Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the running engine
Run engine and inspect for leaks
Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
TORQUE SPECIFICATION CRANKCASE VENTILATION, CYLINDER HEAD COVER

Number Designation Engine 112.910/911/ 912/913/914/ 915/916/917/ 920/921/922/ 923/940/941/ 942/943/944/ 945/946/947/ 949/951/953/ 954/955/960/ 961/970/972/ 973/975/976 Engines 113.940/ 941/942/943/ 944/948/960/ 961/962/963/ 964/965/966/ 967/968/969/ 971/980/981/ 982/984/986/ 992/995 Engine 113.987/988/ 990/991/993
BA01.20-P-1001-01E Screw of cylinder head cover Nm 8 10 8
BA01.20-P-1002-01E Bolt of ignition coils to cylinder head cover Nm 8 8 8
TORQUE SPECIFICATION FUEL RAIL

Number Designation Engine 112 except 112.945/951/ 960/961 Engine 112.945 Engine 112.960/ 976 Engine 112.960/ 961 AMG
BA07.52-P-1001-01A Disconnect fuel feed line at fuel rail Nm 38 38 24 35
TORQUE SPECIFICATION FUEL RAIL

Number Designation Engine 113.987 Engines 113.990/ 991 Engine 113.990/ 993/995 Engines 113.990/ 942/943/944/ 945/946/948/ 960/961/962/ 963/964/965/ 966/967/968/ 969/971/980/ 981/982/984/ 986/988
BA07.52-P-1001-01A Disconnect fuel feed line at fuel rail Nm 38 38 38 38
Fig 2: Identifying External Torx Set (001 589 76 09 00)
G04605583
Fig 3: Identifying Torx Bit Set (000 589 01 10 00)
G04605584
Fig 4: Identifying Double Open-End Wrench (110 589 01 01 00)
G04605585
Fig 5: Identifying Pressure Hose (119 589 04 63 00)
G04605586