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Home >> Mercedes Benz >> 2001 >> C320 >> Repair and Diagnosis >> Body & Frame >> Mirrors >> Interior Equipment -- 203 Chassis >> Testing & Repair >> Prepare headliner for installing interior sensor - AR68.30-P-4300-05PB

Prepare headliner for installing interior sensor - AR68.30-P-4300-05PB

  1. Remove interior protection system transmitter/receiver (A26/14) from old headliner (1) and disconnect electrical connector.

    IMPORTANT Installation: Install interior protection system transmitter/receiver (A26/14) only after routing new IRS wiring harness (9) on new headliner (1).

  2. Remove IRS installation frame (3) from old headliner (1), for this purpose remove clips (2), bend open mounting lugs and remove IRS installation frame (3).
  3. Lay new headliner (1) down on suitable clean subsurface.
    Fig 1: Preparing Headliner For Installing Interior Sensor (1 Of 2)
    G04737340
  4. Shim new headliner (1) with suitable clean spacers, e.g. foam rubber or Styrofoam pads.

    NOTES Do not use any hard or sharp-edge objects, otherwise the cover of the new headliner (1) can be damaged

    IMPORTANT The foam rubber and Styrofoam pads prevent the new headliner (1) from bending when performing the following steps.

  5. Measure position of holes (7) for mounting lugs (6) of old headliner (1) and transfer dimensions to new headliner (1)
  6. Shim new headliner (1) in area of holes (7) to be drilled with hard, clean pad and drill holes (7)

    IMPORTANT Use 5.0 mm dia. metal bit

  7. Drill hole for cable passage (4).

    IMPORTANT Use 10.0 mm dia. metal bit

  8. Turn new headliner (1).
    Fig 2: Preparing Headliner For Installing Interior Sensor (2 Of 2)
    G04737341
  9. To drill holes (8) slide new IRS installation frame (3) into holes (7) with mounting lugs (6) and mark left and right hole (9) for new IRS installation frame (3) on cover of new headliner (1).
  10. Remove new IRS installation frame (3) and cut cover of new headliner (1) in area of markings with sharp knife

    IMPORTANT This prevents the cover of the new headliner (1) from being torn over a large surface by the drill when drilling through the headliner (1).

  11. Install new IRS installation frame (3) and bend over mounting lugs (6).
  12. Drill through new headliner (1) through left and right holes (9) in new IRS installation frame (3) and complete holes (8).

    IMPORTANT Use 4.5 mm dia. metal bit.

  13. Remove drilling chips.
  14. Press new clips through left and right hole (9) of new IRS installation frame (3) into new headliner (1) until new clips adhere sufficiently in holes (8)