Install new radial sealing ring at drive pinion (rear axle center assembly installed) - AR35.31-P-0530PF

TRANSMISSION 722 in MODEL 203.018 /065 /218 /265 /718 rear axle center assembly dia. 210 rear axle center assembly 210E 

Fig 1: Identifying Hexagon Collar Nut, Exhaust System And Rear Propeller Shaft - Dia. 210

20.3.04	Oil filler screw and oil drain screw changed on rear axle center assembly	Phased in as of 19.01.04 The oil filler screw and oil drain screw must always be replaced with new screws after removal. Clean new oil filler and drain screws as well as the tapped holes with a special cleaning agent and apply special sealing compound	BT35.31-P-0015-01A
	The oil drain screw must always be replaced after being unscrewed from the rear axle center assembly.		AR35.31-P-0520-06I
	The new oil drain screw as well as the tapped hole must be cleaned with a special cleaning spray and a special sealing compound must be applied to the oil drain screw. Always install new oil filler screw after unscrewing rear axle center section	Only carry out the oil level check at room temperature.	AR35.31-P-0520-03I
	The new oil filler screw as well as the tapped hole must be cleaned with a special cleaning spray and a special sealing compound must be applied to the oil filler screw.

	Remove/install
	Risk of death  cased by vehicle slipping or toppling off of the lifting platform.	Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
1	Remove rear wheels.
	Remove/install wheels, rotate if necessary		AP40.10-P-4050Z
2	Press back brake pads at fixed calipers of rear axle	Ensure clearance of brake disks.
3	Drain oil from rear axle center assembly.		AR35.31-P-0520-06I
		Cleaning spray, Loctite 7063 (150ml)	*BR00.45-Z-1046-04A
		Sealant, Omnifit 100H (50 g)	*BR00.45-Z-1061-01A
		Oil drain screw	*BA35.31-P-1002-02B
	Oil filler screw and oil drain screw changed on rear axle center assembly	Phased in as of 19.01.04	BT35.31-P-0015-01A
4	Remove exhaust system (105) from flange connection.	Engine 112.961	AR49.10-P-7000PV
		Engine 612.990	AR49.10-P-7000PF
5	Remove exhaust shielding plate (105c).
6	Remove bolts from propeller shaft intermediate bearing (106a).	Installation:  Tighten bolts of propeller shaft intermediate bearing (106a) only after attaching flexible coupling at rear axle center assembly.
		Bolt, propeller shaft intermediate bearing to frame floor	*BA41.40-P-1001-01A
7	Disconnect rear propeller shaft (106) from rear axle center assembly.	Flexible coupling remains on propeller shaft.	AR41.10-P-0050-03EF
		Installation:  Attach rear propeller shaft (106) to rear axle center assembly.	AR41.10-P-0050-04EF
		Self-locking nut, flexible coupling to rear axle center assembly	*BA41.10-P-1002-01A
8	Loosen fitting sleeves on flexible couplings.		AR41.10-P-0050-09DF
	Drift for loosening fitting sleeves in flexible couplings.		WF58.50-P-4110-01A
9	Detach rear propeller shaft (106) from front propeller shaft (106c).	Installation:  Assemble propeller shaft.	AR41.10-P-0050-05DF
		Long-life grease (NLGI grade 2)	BB00.40-P-0266-02A
	Measure
10	Measure and note total friction torque of drive pinion	Move rear axle shafts to approximately horizontal position. If necessary, pre-tension both rear springs with spring compressor.	AR35.31-P-0530-04BF
		Torque meter	Figure
		Connection piece	Figure
		Socket	Figure
11	Slacken and unscrew hexagon collar nut (40).	Do not release collar protection of hexagon collar nut (40) for loosening.	AR35.31-P-0550-35CF
		Pin wrench	Figure
		Installation:  Install new hexagon collar nut (40) and tighten in stages until the friction torque measured previously is reached. Observe minimum tightening torque.	*BA35.31-P-1001-01A
		The rear axle center assembly must be replaced if the minimum tightening torque is not achieved. Installation:  Secure hexagon collar nut (40)	AR35.31-P-0530-01BF
		Chisel for securing hexagon collar nut (40) on joint flange (41).	WF58.50-P-3531-01A
12	Detach joint flange (41).	If necessary use puller.	AR35.31-P-0550-06BF
			Figure
13	Press out radial sealing ring (42).	Use a suitable tool.	AR35.31-P-0550-08BF
		Installation:  Install new radial sealing ring (42).	AR35.31-P-0550-16CF
		Drift	Figure
	Universal hypoid gear oils (SAE 85 W-90)		BB00.40-P-0235-07A
14	Install in the reverse order
15	Check rear axle center assembly breather and replace if necessary	Torque specification for screw-on vent valves.	*BA35.31-P-1003-02B
16	Check oil level in rear axle center assembly and correct if necessary	Mixing of old universal hypoid gear oil and the new FE hypoid gear oil should be avoided due to the better fuel economy.	AR35.31-P-0520-03I
		Filling capacity of rear axle center assembly	*BF35.31-P-1001-01K
		Cleaning spray, Loctite 7063 (150ml)	*BR00.45-Z-1046-04A
		Sealant, Omnifit 100H (50 g)	*BR00.45-Z-1061-01A
		Oil filler screw for rear axle center assembly	*BA35.31-P-1001-02B
	Oil filler screw and oil drain screw changed on rear axle center assembly	Phased in as of 19.01.04	BT35.31-P-0015-01A

REAR AXLE CENTER ASSEMBLY GEAR SET

REAR AXLE CENTER ASSEMBLY HOUSING

PROPELLER SHAFT

PROPELLER SHAFT INTERMEDIATE BEARING

REAR AXLE CENTER ASSEMBLY

Fig 2: Identifying Pin Wrench (129 589 01 07 00)

Fig 3: Identifying Socket (126 589 02 09 00)

Fig 4: Identifying Puller (129 589 01 33 00)

Fig 5: Identifying Drift (208 589 00 15 00)

Fig 6: Identifying Connection Piece (100 589 02 59 00)

Fig 7: Identifying Torque Meter (001 589 49 21 00)