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Home >> Mercedes Benz >> 2001 >> C240 Automatic >> Repair and Diagnosis >> Collision >> General Collision Information >> Front End & Fire Wall >> Testing & Repair >> Weld in longitudinal member cover - AR62.20-P-1260-04P

Weld in longitudinal member cover - AR62.20-P-1260-04P

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
WE58.40-Z-1001-05A Two-post lifting platform
WE58.40-Z-1006-08A Cavity preservation gun
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1003-05A Preservation agent A 000 986 72 70 05
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 1: Identifying Longitudinal Member Cover Welding Area (1 Of 2)
G04735116

Shown on model 203.0 

  1. Fit longitudinal member cover.
  2. Install longitudinal member cover and fasten.
  3. Weld in longitudinal member cover with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas F and G).
  4. Weld in longitudinal member cover with SHIELDED GAS SEAM WELD (area E).

    IMPORTANT Do not grind MIG weld down flat for reasons of stability (area E).

    Fig 2: Identifying Longitudinal Member Cover Welding Area (2 Of 2)
    G04735117
  5. Shown on model 203.0 

  6. Weld in longitudinal member cover with SHIELDED GAS PLUG WELD (areas A, B and C).
  7. Clean welds with wire brush.
  8. Remove grinding and drilling chips using wet/dry vacuum cleaner.