Install longitudinal member front section and weld in - AR62.20-P-1260-07P

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner
WE58.40-Z-1001-05A	Two-post lifting platform
WE58.40-Z-1006-08A	Cavity preservation gun

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant A	001 989 63 20
BR00.45-Z-1003-05A	Preservation agent	A 000 986 72 70 05
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Fig 1: Identifying Longitudinal Member Front Section Installation Area

Illustrated on Model 203.0

Install longitudinal member front section, fasten to straightening tool and fasten with clamping pliers.
Fit longitudinal member front section to vehicle
Allow new part to overlap approx. 2 cm.
Separate longitudinal member front section and longitudinal member in overlap area with body saw
Remove remaining pieces from longitudinal member front section and longitudinal member.
Weld in longitudinal member front section with (area D).
Clean with wire brush.
Grind down flat in area of connection surface/ longitudinal member cover
Remove grinding and drilling chips using wet/dry vacuum cleaner.
And coat inner adjacent surfaces with zinc dust paint.
Clean MIG weld welded through on engine side with wire brush

Fig 2: Identifying Longitudinal Member Front Section Welding Area