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Home >> Mercedes Benz >> 2001 >> C240 Automatic >> Repair and Diagnosis >> Collision >> General Collision Information >> Front End & Fire Wall >> Testing & Repair >> Cutting out wheelhouse on engine compartment side - AR62.20-P-1200-03P

Cutting out wheelhouse on engine compartment side - AR62.20-P-1200-03P

Fig 1: Identifying Spot Weld Milling Cutter (201 589 00 51 00)
G04735092
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-01A Ball cutter, dia. 12 mm
WH58.30-Z-1006-01A Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1004-03A Body saw (electric/pneumatic)
  1. Expose spot welds (areas F and G).
  2. Cut out spot welds with SPECIAL TOOL spot weld milling cutter (areas F and G).

    Shown on model 203.0 

    Fig 2: Identifying Spot Weld Cutting Areas - Engine Compartment Side (1 Of 3)
    G04735093
    Fig 3: Identifying Spot Weld Cutting Areas - Engine Compartment Side (2 Of 3)
    G04735094
  3. Shown on model 203.0 

  4. Separate wheelhouse with body saw (area M).
  5. Remove wheelhouse.
    Fig 4: Identifying Spot Weld Cutting Areas - Engine Compartment Side (3 Of 3)
    G04735095
  6. Shown on model 203.0 

  7. Expose spot welds (areas N and O).
  8. Cut out spot welds with SPECIAL TOOL spot weld milling cutter (areas N and O).