Removing tailgate cover - AR72.20-P-3530-01PB

Risk of injury from slipping when clamping blade in the multicutter and from glass splinters when cutting out bonded windows. 

Always interrupt air supply when inserting or removing blade. 

Wear protective gloves and eye protection. 

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

Fig 2: Identifying Cutting Blade (124 589 40 63 00)

Fig 3: Identifying Cutting Blade (124 589 12 63 00)

1. Mark separation lines at cover
2. Saw auxiliary window (poly carbonate window) and tailgate cover along separating lines with cutting blade .

   Do not exceed cutting depth of 5 mm. Use air extractor.

   Fig 4: Identifying Auxiliary Window Dimensions

   
3. Unscrew mounting screws (1) from cover.
4. Remove cover from tailgate.
   Fig 5: Locating Tailgate Cover Screws

   
5. Clamp angled blade into multicutter.
6. Moisten whetstone and sharpen both sides of blade with machine switched on.
7. Separate glue beads in area "A".
8. Clamp straight blade into multicutter.
9. Moisten whetstone and sharpen both sides of blade with machine switched on.
10. Separate glue beads in areas "B" and "C".
11. Remove cover residues and additional window from tailgate
    Fig 6: Identifying Window Glue Beads Area