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Remove/install rear-end door hinge - AR72.20-P-2560PA

MODEL 203.2 

Fig 1: Identifying Rear-End Door Hinge Remove/Install Components
G04737867
MODIFICATION NOTES

19.1.06 "Remove rear-end door" eliminated    
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by fingers being jammed or pinched  when removing, installing or aligning hoods, doors, trunk lid/tailgate or sliding roof. When moving components, ensure that no body parts or limbs are within the operating range of moving parts. AS00.00-Z-0011-01A
1 Mark installation position of door hinge (1) on rear-end door (2).    
2 Remove rear roof frame paneling IMPORTANT For right hinge, only right paneling. For left hinge, remove left paneling and loosen right paneling in center. AR68.30-P-4470PA
3 Install support for rear-end door (2). SPECIAL TOOL Fig 2
4 Place suitable protective layer between rear spoiler and roof. IMPORTANT To prevent damaging paint.  
5 Unscrew nuts (4) from door hinge (1).    
    TORQUE SPECIFICATION *BA72.20-P-1011-02A 
6 Unscrew bolts (3) from door hinge (1). IMPORTANT Support rear-end door with aid of second mechanic.
IMPORTANTInstallation:  Repair bolts heads with touchup paint pen.
 
    TORQUE SPECIFICATION *BA72.20-P-1004-02A 
7 Remove door hinge (1) IMPORTANT Support rear-end door with aid of second mechanic.  
8 Install in the reverse order    
9 Check adjustment of rear-end door (2); adjust rear-end door (2) if necessary.   AR72.20-P-3510PA 
TORQUE SPECIFICATION REAR-END DOOR

Number Designation Model 203.0/2/7
BA72.20-P-1004-02A Screws, door hinge to rear-end door Nm 9
BA72.20-P-1011-02A Nut, rear-end door hinge to body Nm 11
Fig 2: Identifying Support (170 589 04 63 00)
G04737868