LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2001 >> C240 Automatic >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top -- 203 Chassis >> Testing & Repair >> Adjust tilting/sliding roof cover - AR77.20-P-1100P

Adjust tilting/sliding roof cover - AR77.20-P-1100P

MODEL 203.0 /2 with CODE (414a) Glass electric tilting/sliding roof 

Fig 1: Identifying Tilting/Sliding Roof Cover Adjustment
G04735366

Shown on model 203.0 

REMOVINGINSTALLING Remove/Install    
1 Slide cover (2) to rear    
2 Move tilting/sliding roof approx. 20 cm toward rear    
3 Remove covering (1) IMPORTANT Model 203.0: Press covering (1) away at center with plastic wedge before removal
IMPORTANT Model 203.2: Press covering (1) away at center and side with plastic wedge before removal.
IMPORTANTInstallation:  Position covering from inside toward outside
 
    SPECIAL TOOL Mounting wedge Figure
4 Move tilting/sliding roof to tilt position    
5 Remove rubber bellows (4) on both sides IMPORTANT Do not damage rubber bellows (4).  
6 Close tilting/sliding roof    
  Adjust     
7 Loose bolts (5)    
8 Insert cardboard strip (6) into sealing joint at rear IMPORTANT Cardboard strip (6) must be 500 mm long and approx. 2 mm thick  
9 Adjust tilting/sliding roof panel (3) in relation to exterior roof surface Gap dimensions *BE77.20-P-1001-01A 
    Height setting *BE77.20-P-1002-01A 
10 Fully tighten bolts (5) TORQUE SPECIFICATION First tighten the rear bolt (5) on one side and then tighten the front bolt. When tightening rear bolts (5) with screwdriver press lightly toward rear and downward (arrows).  
    TORQUE SPECIFICATION Bolt, tilting/sliding roof panel to tilting bracket mount *BA77.20-P-1004-01A 
11 Perform teach-in procedure for sliding roof obstruction sensor   AD00.00-P-2000-04A
    Diagnosis system STAR DIAGNOSIS *WH58.30-Z-1048-13A 
INSPECT Check     
12 Check tilting/sliding roof for proper function and fit    
13 Install in the reverse order    
TEST AND ADJUSTMENT VALUES FOR TILTING/SLIDING ROOF

Number Designation Model 203.0 Model 203.2
BE77.20-P-1001-01A Gap dimensions Tilting/sliding roof cover, front mm 0.15 0.15
Tilting/sliding roof cover, on side and rear mm 0.30 0.30
BE77.20-P-1002-01A Height setting Measuring position "A" (x) mm 140 140
front: lower than outer roof surface mm 0...1 0...1
rear: higher than outer roof surface mm 0...1 0...1
TORQUE SPECIFICATION SLIDING ROOF-ELECTRICS

Number Designation Model 203.0/2
BA77.20-P-1004-01A Bolt, tilting/sliding roof panel on tilting bracket mount Nm 4
Fig 2: Identifying Mounting Wedge (110 589 03 59 00)
G04735367
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00