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Home >> Mercedes Benz >> 2000 >> SL600 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- 129 Chassis >> Testing & Repair >> Remove/install brake disc - AR42.10-P-0220A >> Notes

Remove/install brake disc - AR42.10-P-0220A: Notes

MODEL 129, 140, 170, 202, 208, 210 

Fig 1: Identifying Brake Disc Remove/Install Components
G04635508
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin and eyes caused by handling hot or glowing objects. Wear safety gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A 
1 Remove wheels    
REFER TO MAINTENANCE Remove/install wheels, rotate if necessary   AP40.10-P-4050Z
2 Release parking brake When removing the brake disks (61) on the rear axle  
INSPECT Checking     
3 Check brake lining thickness and brake disks (61) IMPORTANT Only replace brake pads and brake disks (61) in complete sets if necessary.  
REFER TO MAINTENANCE Check brake lining thickness   AP42.10-P-4253A
REFER TO MAINTENANCE Inspect condition of brake disks   AP42.10-P-4258AM
4 Remove brake disk NOTES Do not detach brake hose, instead attach brake caliper to vehicle so that it is free of tension. Do not kink or tension brake hose, as otherwise it will be damaged.  
  At the front axle:    
    Model 129, 140,
Model 208.370 /470 up to 18.01.99 except code 491 USA version,
Model 210.070 up to 07.02.99
except code 491 USA version,
except code 498 Japan version,
except code 625 Australia version,
except code 957 AMG engineering package,
Model 210.072 /270 /272 up to 07.02.99
AR42.10-P-0070AM 
    Model 202.024/025 /026 /029 /082 /085 /086 /088/089 /128 /188,
Model 170.435 /444 /445 /447 /449 /465,
Model 208.335 /344 /345 /347 /348 /365 /435 /444 /445 /447 /448/ 465,
Model 210.00 /01 /02 /035 /037 /04 /053 /06 /081 /082 /20 /21 /22 /23 /24 /26 /282 /60 /61 /663,
Model 210.083 /283 up to 7.2.99,
Model 210.070 /270
with code 491 USA version,
with code 498 Japan version,
with code 625 Australia version,
Model 208.370 /470 with code 494 USA version,
Model 202.028 as of 1.9.95, 210.055, except code 957 AMG engineering package
AR42.10-P-0070BM
    Model 202.018 /020 /022 /023 /078 /080 /081 /083 /087 /120 /121 /122 /125 /133 /180 /182 /193, AR42.10-P-0070CM
  Model 202.028 up to 31.8.95 except code 957    
  AMG engineering package    
    Model 170.466,
Model 202.033 /093,
Model 208.374,
Model 208.370 /470 as of 19.01.99 except code 494 USA version,
Model 210.072 /074 /274 with code 957 AMG engineering package,
Model 210.070 as of 08.02.99,
except code 494 USA version,
except code 498 Japan version,
except code 625 Australia version,
Model 210.083/270 /283 as of 08.02.99
AR42.10-P-0070DM
    Model 202.028, 210.055 with code 957 AMG engineering package C 36, E 36 AR42.10-P-0070EM
    At the rear axle:  
    Model 129, 140, 170, 208,
Model 202 except 202.028 /033 /093,
Model 210 except code 957 AMG engineering package
AR42.10-P-0080AM 
    Model 202.028 /033 /093,
Model 210.055 /072 /074 /274 with code 957
AR42.10-P-0080BM
    AMG engineering package  
5 Unscrew locking bolt (64) and remove brake disk (61) IMPORTANTInstallation:  Only replace brake disks (61) in pairs. Lightly grease the seat of the brake disk (61) with long-life grease and replace the locking bolt (64). *BR00.45-Z-1001-06A 
    Models 129, 140, 202: Ensure that the dowel pin or roll pins (63) are properly seated in the brake disk (61).
IMPORTANT Models 202.033/093, 208.374, 210.072 with code 957 E 50 AMG 210.074/274
The left and right brake disks (61) are different. Identification:
AMG A210 421 1912 right side
AMG A210 421 1812 left side
 
    IMPORTANT Model 140 up to 3.9.93
When installing new brake disks on front axle: 
 
    Pull out roll pins on front wheel hub. AR42.10-P-0220-01A 
REFER TO SHOP-MADE TOOLS   Device for withdrawing roll pins on front wheel hub WF58.50-P-4210-02A
    TORQUE SPECIFICATION *BA42.10-P-1001-06A 
    TORQUE SPECIFICATION *BA42.10-P-1002-06A 
IMPORTANT Notes on installation of brake discs Model 129.067 as of 01.06.1994, 129.076 AH42.10-P-9406-04A 
REFER TO COMPONENT MODIFICATIONS Modified front axle brake discs Model 129.067 (as of 01.06.94) BT42.10-P-9406-01A 
REFER TO BASIC KNOWLEDGE Front axle brake system, function Model 210.072 /272 with code 957 AMG engineering package E 50 AMG GF42.10-P-0002A
6 Install in the reverse order    
7 Adjust parking brake Model 129, 140 as of 1.11.93, 170, 202, 208, 210 AR42.20-P-0540A 
    Model 140 up to 31.10.93 AR42.20-P-0540B
TORQUE SPECIFICATION BRAKE DISCS, BRAKE COVER PLATE

Number Designation Model 129 Model 140 Model 170
BA42.10-P-1001-06A Locking bolt of rear axle brake disk Nm 10 10 10
BA42.10-P-1002-06A Locking bolt of front axle brake disk Nm 10 10 10
TORQUE SPECIFICATION BRAKE DISCS, BRAKE COVER PLATE

Number Designation Model 202 Model 208 Model 210.0
BA42.10-P-1001-06A Locking bolt of rear axle brake disk Nm 10 10 10
BA42.10-P-1002-06A Locking bolt of front axle brake disk Nm 10 10 10
TORQUE SPECIFICATION BRAKE DISCS, BRAKE COVER PLATE

Number Designation Model 210.2/ 6
BA42.10-P-1001-06A Locking bolt of rear axle brake disk Nm 10
BA42.10-P-1002-06A Locking bolt of front axle brake disk Nm 10
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-06A Long-life grease A 000 989 63 51