Turn signal lamp malfunction in headlamp housing - AF82.10-P-2014B

MODEL WDB215

MODEL WDB220.### ## as of 308284 with CODE (802) Model year 2002

MODIFICATION NOTES

3.5.04

Damage code has been added and one of the figures has been replaced

OPERATION NO. OF OPERATION TEXTS OR STANDARD TEXTS AND FLAT RATES

Category	Op. no.	Operation text	Time	Acc. no.	Code
P	547947	Install repair wiring harness for front turn signal lamp, location: .....	005 WU	-	-
P	547949	Install repair wiring harness for both front turn signal lamps	007 WU	-	-

Damage code	Cause	Remedy
82 158 74	Contact problems between turn signal lamp socket and headlamp housing.	Install turn signal lamp socket including wiring harness only in the case of complaints. Perform repairs only on vehicle side that is affected.
	Contact between turn signal lamp socket and headlamp overheated and burned due to low contact pressure and high transition resistance.	1 Remove turn signal lamp socket (E1e5 left turn signal lamp) or (E2e5 right turn signal lamp) out of the headlamp housing.
		2 Check outer contacts of lamp socket for damage (burned contacts) In the event of visible damage proceed with step 3.
		3 Disconnect electrical connector (2) from headlamp housing.
		4 Unpin actuation line (1) for turn signal lamp from connector (2). Open locking catch (3) to prevent contacts from being destroyed. Cable color: Pin 6 (gray/black)
		5 Remove contact from sensor's laminated contact connector.	AR00.19-P-0120-02B
		6 Close up empty chamber of connector (2) with blind plug from repair kit.
		7 Install actuation line (1) for turn signal lamp in connector housing (4) (pin 2) of repair kit. Before inserting the actuation line, check single-conductor seal for damage.
		8 Connect plug housing (4) to the connector (5) of repair wiring harness. There should be an audible click as the housing snaps in.
		9 Connect repair wiring harness terminal (6) to the ground at the right lower wheelhouse (W3/6) and/or to the ground at left lower wheelhouse (W3/7).
		10 Install turn signal lamp socket (E1e5 left turn signal lamp) or (E2e5 right turn signal lamp) into the headlamp housing.
		11 Connect electrical connector (2) to headlamp housing. Ensure that seal is seated properly in the connector (2)
		12 Fasten repair wiring harness along original wiring harness with two tie straps. Fasten it so that it will not make any noise.
		13 Check lighting system for proper function.
		For MODEL 220 the operation numbers and WUs will be available with ASRA update 07/04. Until then please enter the operation number and the WU manually.

Vehicle side wiring harness

Fig 1: Identifying Actuation Line, Clutch And Locking Catch

Fig 2: Identifying Plug Housing, Connector And Actuation Line

W3/6 Ground (right lower wheelhouse)

Fig 3: Identifying Ground (Right Lower Wheelhouse)

W3/7 Ground (left lower wheelhouse)

Fig 4: Identifying Ground (Left Lower Wheelhouse)

PARTS ORDERING NOTES

Part no.	Designation	Quantity
203 826 01 82	Repair set, ECE version (black turn signal lamp socket) for one side of vehicle	1
203 826 02 82	Repair set, USA version (white turn signal lamp socket), for one side of vehicle	1

Fig 5: Identifying Wiring Harness Repair Kit(220 589 01 99 00)

Fig 6: Identifying Blade Holder With Clamping Pliers(220 589 01 99 50)

Fig 7: Identifying SLK 2.8 Blade(220 589 01 99 62)