LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2000 >> S430 >> Repair and Diagnosis >> Quick Lookups >> Technical Bulletins >> Campaigns >> Front Suspension >> Recall Campaign 2007060002 - Replace Active Body Control (ABC) High Pressure Distribution Hose (M113 Engine) (2007060002)

Recall Campaign 2007060002 - Replace Active Body Control (ABC) High Pressure Distribution Hose (M113 Engine) (2007060002)

Publication date: 2007-06-29
Reference number: 2007060002

RECALL CAMPAIGN 2007060002 - REPLACE ACTIVE BODY CONTROL (ABC) HIGH PRESSURE DISTRIBUTION HOSE (M113 ENGINE)

RECALL CAMPAIGN 2007060002 - REPLACE ACTIVE BODY CONTROL (ABC) HIGH PRESSURE DISTRIBUTION HOSE (M113 ENGINE)

SERVICE CAMPAIGN BULLETIN

Reference Number(s): 2007060002, Date of Issue:  June 29, 2007
MERCEDES-BENZ: MODELS 215, 220 MODEL YEARS 2000-2004
GROUP: 00 OF SERVICE INFORMATION BINDER;
GROUP: I OF INFORMATION - PARTS & ACCESSORIES BINDER

SUBJECT

MODELS 215, 220 

MODEL YEARS 2000-2004 

REPLACE ACTIVE BODY CONTROL (ABC) HIGH PRESSURE DISTRIBUTION HOSE (M113 ENGINE) 

This Recall Campaign has been initiated because DCAG has determined that on affected vehicles corrosion may occur in the inner steel portions of the Active Body Control's high-pressure distribution hose due to extensive exposure to humidity. Over time, corrosion may deteriorate the inner steel portions of the ABC's high-pressure distribution hose. This may result in ABC hydraulic fluid leakage near the catalytic converter of the subject vehicles. Under some circumstances leaking hydraulic fluid may come in contact with hot engine components and lead to a possibility of fire.

Prior to performing this Recall Campaign:

Attached is a sample copy of a letter which owners of the affected vehicles will receive.

Approximately 19,824 vehicles are affected.

PROCEDURE

NOTE: Refer to the MSDS (via NetStar or the Parts Assistance Center website) for a complete description of hazards and other important safety information regarding the hydraulic fluid used in this procedure.
  1. Replace ABC high-pressure hose for pressure supply valve unit to front/rear axle distributor; refer to WIS document AR32.50-P-0005M.
CAUTION: Before opening the hydraulic circuits of the power steering and ABC system, thoroughly clean the areas near the separation points  . Even the smallest dirt particles can cause damages and malfunctions to the hydraulic components if allowed to enter them.

SPECIAL TOOLS

Fig 1: Special Tool - Funnel (W 126 589 12 63 00)
G05448272
Fig 2: Special Tool - Pressure Tester (W 124 589 24 21 00)
G05448273
NOTE: The above-listed tools are MBUSA Required Special Tools; they should already be in every dealer's Special Tool inventory.

PARTS INFORMATION

PARTS INFORMATION

Qty. Part Name Part Number Estimated Replacement Rate
1 Hydraulic Line A 220 320 04 54 05 100%
1 Pentosin Hydraulic Fluid BQ 132 0001
NOTE:
  • Please be aware that only the part number(s) referenced in the Campaign Bulletin is approved for use to repair the vehicle. Repairs performed using any other part(s) will not have been performed in accordance with the campaign. Accordingly, warranty claims submitted with reference to an improper part number(s) will be denied.
  • Please note that the information in the most current versions of EPC and StarTime supersedes the parts and warranty information in the Campaign Bulletin.
  • The following allowable labor operation should be used when submitting a warranty claim for this repair:

WARRANTY INFORMATION

Operation:

  1. Active Body Control (ABC) Hydraulic Line for Pressure Supply Valve Unit to Front Axle/Rear Axle Distributor (02-5719)
WARRANTY INFORMATION

Damage Code Operation Number Labor Time (hrs.) Model Indicator(s)
32 950 21 7 02-5719 1.5 M1, M2, M5, M9, N1, N3, N5

NOTE REGARDING CUSTOMER REIMBURSEMENT 

Reimbursement to customers for repairs performed prior to this recall:

If the customer already paid to have this recall campaign condition repaired and provides adequate documentation to support their claim of a non-warranty repair of this item, they may be eligible to receive reimbursement.

Requests for reimbursement may include parts, labor, fees and taxes.

Reimbursement is limited to the amount the repair of the ABC hydraulic line and fluid would have cost if completed by an authorized Mercedes-Benz dealer under this campaign.

Submit a warranty claim, utilizing Damage Code 32950218 as a sublet, utilizing the sublet code of "SUB."

Sublet repairs require dealer text as stated in the Warranty Policies and Procedures Manual. Repair date should be the date that the customer paid for the repair.

NOTE: Please note the claim submitted for customer reimbursement will not close the campaign (if still open). If the customer is still in possession of the vehicle with an open campaign, please arrange to close the campaign in the usual manner as described in this bulletin.

CUSTOMER NOTIFICATION LETTER

Fig 3: Customer Notification Letter (Page 1)
G05448274
Fig 4: Customer Notification Letter (Page 2)
G05448275