Remove and install rear AC housing - AR83.50-P-9020M
MODEL 220
| Remove/Install | |||
| Risk of explosion from welding or soldering work on closed air conditioning system. Risk of poisoning . Inhaling overheated refrigerant vapors may be toxic. Risk of injury from skin and eye contact with liquid refrigerant. | Do not carry out any welding work on the closed air conditioning system or in the surrounding area. No smoking or open flames. Wear eye protection and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been discharged. |
AS83.00-Z-0001-01A | |
| Procedures if air conditioning system is damaged or leaking | AH83.30-N-0004-01A | ||
| Protect air conditioning circuit and components from moisture when carrying out repair work | AH83.30-N-0005-01A | ||
| Notes on handling refrigerant R134a | AH83.30-N-0003-01A | ||
| 1 | Drain air conditioning (recycle), evacuate, charge, check for leakage | ||
| Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles. Wear protective gloves, protective clothing and eye protection. |
AS20.00-Z-0001-01A | |
| 2 | Reduce pressure in cooling system | ||
| 3 | Drain coolant, pour in | AR20.00-P-1142HA | |
| 4 | Remove front seats | AR91.10-P-1000M | |
| AR91.10-P-1000MB | |||
| 5 | Remove rear AC control module (N22/4) | AR83.50-P-9070M | |
| 6 | Remove center console (1) | AR68.20-P-2000M | |
| AR68.20-P-2000AM | |||
| 7 | Spit back left and right floor covering | ||
| 8 | Unscrew bolt (2), close heat exchanger | *BA83.50-P-1004-01A | |
| 9 | Unplug connector (3) | ||
| 10 | Unscrew bolt (4), detach refrigerant lines (5) | Replace O-rings. Moisten thread with compressor oil. |
|
| *BA83.50-P-1003-01A | |||
| 11 | Unclip and detach air ducts (7) | ||
| 12 | Unscrew 4 bolts (6) | ||
| 13 | Remove rear air conditioning module (8). | ||
| 14 | Replace receiver/drier | AR83.30-P-6520M | |
| 15 | Install in the reverse order | Perform leakage test. |
REAR AIR CONDITIONING UNIT
| Number | Designation | Model 220 | |
|---|---|---|---|
| BA83.50-P-1003-01A | Separation point of refrigerant lines at rear air conditioning evaporator | NM | 8 |
| BA83.50-P-1004-01A | Separation point of coolant lines to rear air conditioning heat exchanger | NM | 8 |