Remove starter, install - AR15.30-P-7100I
ENGINE 113.960 in MODEL 215.375
ENGINE 112.922 in MODEL 220.063
ENGINE 112.944 in MODEL 220.065 /165
ENGINE 113.941 in MODEL 220.070 /170
ENGINE 113.960 in MODEL 220.075 /175 /875
ENGINE 112.972 in MODEL 220.067 /167
Fig 1: Identifying Starter Remove/Install Components - Model 215.375, 220.063, 220.065 /165, 220.070 /170, 220.075 /175 /875, 220.067 /167
MODIFICATION NOTES
| 3.9.03 | Check ring gear, newly recorded | Step 7.1 |
| Remove/Install | |||
|---|---|---|---|
| Risk of death cased by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of explosion caused by explosive gas. Risk of poisoning and caustic burns caused by swallowing battery electrolyte. Risk of injury caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries | No fire, sparks, open flames or smoking. Wear protective gloves, acid-resistant clothing and safety glasses. Pour battery electrolyte only into suitable and appropriately marked containers. | AS54.10-Z-0001-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| 1 | Turn key in electronic ignition lock EIS into position "0". | ||
| 2 | Dismount ground line to the battery | AR54.10-P-0003I | |
| Note for battery | AH54.10-P-0001-01A | ||
| 3 | Detach lower engine compartment paneling | AR61.20-P-1105M | |
| 4 | Unscrew bolts (3 | *BA15.30-P-1003-01A | |
| 5 | Unscrew nuts (4) and remove electrical lines (1, 2) | *BA15.30-P-1001-01A | |
| *BA15.30-P-1002-01A | |||
| 6 | Take starter (M1) down and out | ||
| 7.1 | Check ring gear on the drive plate for wear and damage | When replacing the starter |
|
| 8 | Install in the reverse order | ||
| 9 | Perform function check | ||
| 10 | Render electrical system operational | See ↓ | |
| Perform basic programming | AR00.19-P-0200M | ||
| 11 | Read diagnostic trouble code memory and erase | ||
| Connect STAR DIAGNOSIS, interrogate fault memory | AD00.00-P-2000-04A |
| Number | Designation | Engine 112 except 112.951, 113.94/ 96/98 | |
|---|---|---|---|
| BA15.30-P-1001-01A | Nut of connection of circuit 30 | Nm | 14 |
| BA15.30-P-1002-01A | Nut of connection circuit 50 | Nm | 6 |
| BA15.30-P-1003-01A | Bolt of starter to crankcase | Nm | 42 |