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Home >> Mercedes Benz >> 2000 >> S430 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbo Charging - 215 & 220 Chassis >> Testing & Repair >> Remove/Install Engine Charge Air Duct Upstream Of Charge Air Cooler - Ar09.41-P-8623H

Remove/Install Engine Charge Air Duct Upstream Of Charge Air Cooler - Ar09.41-P-8623H

Engine 275 In Model 215, 216, 220, 221, 230 

Engine 285 In Model 240 

Fig 1: Identifying Charge Air Cooler Remove/Install Components
G04840092
REMOVINGINSTALLING Remove/install     
1 Remove air filter housing Model 215, 216, 220, 221, 230 AR09.10-P-1150LA 
    Model 240 AR09.10-P-1150H
2 Release hose clamps (1) on the charge air hoses (2) NOTES Tighten hose clamps (1) using the prescribed torque so that charge air cooler (6) can separate from charge air ducts (7) in the event of an accident.  
    TORQUE SPECIFICATION *BA09.41-P-1002-02B 
3 Loosen hose clamps (3) at charge air duct (4) downstream of charge air cooler (6) NOTES Tighten the hose clamps (3) using the prescribed torque so that the charge air cooler (6) can separate from charge air ducts (4) in the event of an accident.  
    TORQUE SPECIFICATION *BA09.41-P-1003-02B 
4 Remove screws (5) IMPORTANT Do not open the low temperature water circuit.  
    TORQUE SPECIFICATION *BA09.41-P-1001-01G 
5 Pull charge air cooler (6) and charge air hoses (2) out of charge air ducts (7) NOTES Do not damage the coolant hoses running to charge air coolers (6).  
6 Dismount fork (8) TORQUE SPECIFICATION *BA09.41-P-1001-02B 
7 Remove charge air ducts (7) upstream of charge air coolers (6)    
8 Install in the reverse order    
TORQUE SPECIFICATION Charge Air Duct

Number Designation Engine 275, 285
BA09.41-P-1001-02B Bolt, charge air channel before charge air cooler to turbocharger Nm 8
BA09.41-P-1002-02B Hose clamp, charge air hose to engine charge air channel and to charge air cooler Nm 3
BA09.41-P-1003-02B Hose clamp, charge air channel as required charge air cooler to charge air cooler and to electronic accelerator actuator Nm 3
TORQUE SPECIFICATION Charge Air Pipe/Charge Air Cooling

Number Designation Engine 275, 285
BA09.41-P-1001-01G Bolt charge air cooler to cylinder head cover Nm 8