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Home >> Mercedes Benz >> 2000 >> S430 >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System - 215 & 220 Chassis >> Testing & Repair >> Remove / install catalytic converter and front exhaust system - AR49.10-P-5531 >> Remove, install catalytic converter and front exhaust system - AR49.10-P-5531AM

Remove, install catalytic converter and front exhaust system - AR49.10-P-5531AM

ENGINE 113.991 in MODELS 215.374, 220.074 /174 

Fig 1: Identifying Catalytic Converter And Front Exhaust System Remove/Install Components - Engine 113
G04849565
Fig 2: Identifying Connector For Left And Right O2 Sensor Upstream Of TWC
G04849566
Fig 3: Identifying Connector For Left O2 Sensor Downstream Of TWC
G04849567
REMOVINGINSTALLING Remove/install     
REFER TO FORMS Notes on disposing of catalytic converters   OS49.10-P-1000-01A 
1 Disconnect connector for left O2 sensor, upstream of TWC (G3/3x1), connector for right O2 sensor, upstream TWC (G3/4x1), connector for left O2 sensor, downstream TWC (G3/5x1), connector for right O2 sensor, downstream of TWC (G3/6x1)    
2 Unscrew bolts (11/5) with nuts (11/3) at flange connection between front exhaust system / rear exhaust system    
    TORQUE SPECIFICATION *BA49.10-P-1014-01A 
3 Unscrew bolts (11/1) at flange connection between front exhaust system / exhaust manifold If screws are stiff or thread is damaged:↓  
    Replace rivet nuts in exhaust manifold. AR49.10-P-5531-01DA 
    TORQUE SPECIFICATION Bolts *BA14.10-P-1002-01B 
4 Unscrew nuts (11/2) on bracket IMPORTANT Replace nuts.  
5 Lift out three way catalytic converters (158) or front exhaust system IMPORTANT Inspect sealing rings (11/4) for damage, replace if necessary.
Use emery cloth to clean connection points free of combustion and corrosion residues. Replace nuts (11/3).
 
6 Install in the reverse order IMPORTANTInstallation:  Install three-way catalytic converters (158) without stress.  
TORQUE SPECIFICATION EXHAUST MANIFOLD

Number Designation Engine 113.987/ 988/990/ 991
BA14.10-P-1001-01B Nut to exhaust manifold Nm 16
BA14.10-P-1002-01B Flange connection, exhaust manifold and front exhaust pipes Nm 20
TORQUE SPECIFICATION EXHAUST SYSTEM

Number Designation Engine 113 in models 215, 220
BA49.10-P-1014-01A Self-locking nut, rear muffler flange connection to three way catalytic converter Nm 20