LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2000 >> S430 >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbo Charging - 215 & 220 Chassis >> Testing & Repair >> Removing/Installing The Deceleration Air Valve - Ar09.40-P-3001M

Removing/Installing The Deceleration Air Valve - Ar09.40-P-3001M

Engine 275 In Models 215, 220 

Fig 1: Identifying Deceleration Air Valve Remove/Install Components (1 Of 2)
G04840067
Fig 2: Identifying Deceleration Air Valve Remove/Install Components (2 Of 2)
G04840068
Modification Notes

23.4.03 Detach pneumatic lines from T-piece, newly recorded Step 14  
23.4.03 Pressurize deceleration air valve with a vacuum of 700 millibar, newly recorded Step 15  
REMOVINGINSTALLING Removing/installing     
REMOVING Risk of death caused  by vehicle slipping or toppling off the lifting platform. Align vehicle between the columns of the and position the four support plates below the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  caused by fingers being jammed or pinched  when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. When moving components, ensure that no body parts or limbs are within the operating range of moving parts. AS00.00-Z-0011-01A
1 Open engine hood   AR88.40-P-1000M
2 Remove engine trim panel IMPORTANTInstallation:  Install only after inspection. AR01.10-P-2405LA
  Right deceleration air valve     
3 Remove right air filter housing (1).   AR09.10-P-1150LA 
4 Dismount coolant expansion reservoir (2) and place with connected coolant hoses to the side    
5 Unscrew bolts (3) of deceleration air valve (110/4) TORQUE SPECIFICATION *BA09.40-P-1014-01H 
6 Remove pneumatic line (4a) on the deceleration air valve (110/4) INSPECT Check pneumatic line (4a) and hose clamp for damage, replace if necessary.  
  Left deceleration air valve     
7 Remove lower engine compartment paneling   AR61.20-P-1105M
8 Remove left air filter housing (1)   AR09.10-P-1150LA 
9 Remove bolt (5a) for deceleration air valve (110/4) TORQUE SPECIFICATION *BA09.40-P-1014-01H 
10 Remove bolt (5b) for deceleration air valve (110/4) TORQUE SPECIFICATION *BA09.40-P-1014-01H 
11 Remove bolt (5c) for deceleration air valve (110/4) TORQUE SPECIFICATION *BA09.40-P-1014-01H 
12 Remove pneumatic line (4b) on the deceleration air valve (110/4) INSPECT Check pneumatic line (4b) and hose clamp for damage, replace if necessary.  
13 Install in the reverse order    
INSPECT Check     
14 Remove pneumatic lines (4a, 4b) from T-piece (7) INSPECT Check pneumatic lines (4a, 4b) and hose clamps for damage, replace if necessary.  
15 Pressurize deceleration air valve (110/4) with a vacuum of 700 millibar IMPORTANT If the vacuum drops within a minute to maximum 50 millibar, then the deceleration air valve is OK.
SPECIAL TOOL
 
    Vacuum pump Fig 3
TORQUE SPECIFICATION New Turbocharger

Number Designation Engine 275
BA09.40-P-1014-01H Bolt for deceleration air valve on turbocharger Nm 7
Fig 3: Identifying Vacuum Pump (450 589 18 21 00)
G04840069