LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2000 >> S430 >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbo Charging - 215 & 220 Chassis >> Testing & Repair >> Remove/Install Low Temperature Water Circuit Radiator - Ar09.41-P-6935 >> Remove/Install Low Temperature Water Circuit Radiator - Ar09.41-P-6935Mc

Remove/Install Low Temperature Water Circuit Radiator - Ar09.41-P-6935Mc

Engine 275.950 In Model 220.176 

Fig 1: Identifying Low Temperature Water Circuit Radiator Remove/Install Components (1 Of 2)
G04840090
Fig 2: Identifying Low Temperature Water Circuit Radiator Remove/Install Components (2 Of 2)
G04840091
Modification Notes

1.12.05 Cooling system Engine 275.950 in model 215/220 *BF20.00-P-1001-02Q 
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off the lifting platform. Align vehicle between the columns of the and position the four support plates below the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray.
Risk of poisoning  from swallowing coolant.
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
DANGER Risk of injury  caused by fingers being jammed or pinched  when removing, installing or aligning hoods, doors, trunk lid/ rear-end door or sliding roof. When moving components, ensure that no body parts or limbs are within the operating range of moving parts. AS00.00-Z-0011-01A
1 Open engine hood   AR88.40-P-1000M
2 Remove central and front sections of the lower engine compartment paneling   AR61.20-P-1105M
3 Drain coolant from low temperature circuit   AR20.00-P-1142HM
4 Remove front bumper   AR88.20-P-2000M
5 Remove retaining bracket (1) for Active Body Control lines from front end assembly    
6 Remove right bracket (2) on engine oil cooler (3) from front end assembly    
7 Remove engine oil cooler (3) with attached lines downwards    
8 Remove retaining bracket (4)    
9 Pull out expansion rivets (5) and remove air ductings (6)    
10 Remove bolts (7)    
11 Remove right radiator console (8)    
12 Take off coolant hose (9a) from radiator (9) COMMERCIALLY AVAILABLE TOOLS Hose clamp pliers with Bowden cable *WH58.30-Z-1017-02A 
13 Remove engine radiator (9) downwards IMPORTANTInstallation:  Move side brackets (10) into the cutouts on the condenser.  
14 Take off coolant hose (9b) from radiator (9)    
15 Install in the reverse order    
16 Pour in coolant FLUID SPECIFICATION *BF20.00-P-1001-02Q 
17 Bleed low temperature circuit   AR20.00-P-1145H
18 Inspect cooling system for leaks   AR20.00-P-1010HN
FLUID SPECIFICATION Cooling System

Number Designation Engine 275.950 in model 215/220
BF20.00-P-1001-02Q Cooling system Total filling capacity Main circuit Liters ≈12.2
Low temperature circuit Liters ≈1.55
Filling capacity of anticorrosion and antifreeze down to -37°C Main circuit Liters ≈6.1
Low temperature circuit Liters ≈0.75
Specifications for Operating Fluids Sheet BB00.40-P-0310-01A
Sheet BB00.40-P-0325-00A
Commercially Available Tools

Number Designation
WH58.30-Z-1017-02A Hose clamp pliers with Bowden cable