Remove/install rear axle brake caliper - AR42.10-P-0080I

MODEL 215, 220 

Shown on vehicle with fixed brake caliper 

Fig 1: Identifying Rear Axle Brake Caliper Remove/Install Components (Fixed Brake Caliper)

	Remove/install
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes.	Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.	AS42.50-Z-0001-01A
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
1	Raise vehicle with lifting platform
2	Remove rear wheel
	Remove/install wheels		AP40.10-P-4050Z
3	Remove brake hose (51) from brake line (5) and seal line terminals with stop plugs	Seal off line terminals immediately with stop plugs. The expansion reservoir for brake fluid may not become entirely empty to prevent bubbles from getting into the brake system.	AR42.10-P-0013I
	Brake fluid notes		AH42.50-P-0001-01A
	Notes on repairs to brake system		AH42.00-P-0003-01A
	Notes on installing brake hoses		AH42.10-P-9406-01A
			*BA42.10-P-1001-04A
		Set of plugs	Figure
		Box wrench bit	Figure
4	Remove brake hose (51) from brake caliper (31b)		AR42.10-P-0013I
	Notes on installing brake hoses		AH42.10-P-9406-01A
			*BA42.10-P-1002-04A
		Box wrench	Figure
5	Detach right rear brake pad contact sensor (S10/4) from the right rear brake pad contact sensor connector (S10/4x1)	Installation:  Damaged or defective contact sensors must be replaced with new sensors.
	Notes on installing brake pad wear sensor contact sensors		AH42.10-P-0003-01A
6	Remove right rear brake pad contact sensor connector (S10/4x1) from brake caliper (31b)	Removal on left side is same as on right side. Installation:  Replace self-locking bolt.
		Brake caliper	*BA42.10-P-1004-12G
7	Remove brake linings from brake caliper (31b)	Vehicles with fixed brake caliper	AR42.10-P-0161I
		Vehicles with floating brake caliper	AR42.10-P-0160I
8	Remove brake caliper (31b) from wheel carrier	Installation:  Replace bolts (35).
			*BA42.10-P-1001-12G
			*BA42.10-P-1003-12G
9	Install in the reverse order
10	Bleed brake system	Model 215, model 220 without special protection version, without top protection	AR42.10-P-0010I
		Model 220 with special protection version code 979, with top protection code Z07	AR42.10-P-0010MB
	Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work	Before starting engine, actuate brake pedal several times until the pressure is built up and maintained in the brake system.	AS42.50-Z-0002-01A
11	Operate brake pedal several times until the brake linings make contact with the brake disks (firm resistance can be felt)
	Checking
	Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running	Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
12	Carry out engine test run and check brake system for function and leaks In the event of a leak, determine and eliminate cause, otherwise malfunctions of the brake system and serious environmental pollution may occur.

REAR AXLE BRAKE CALIPER

REAR AXLE BRAKE CALIPER

BRAKE LINES, BRAKE HOSES

Fig 2: Identifying Box Wrench Bit (000 589 75 03 00)

Fig 3: Identifying Ring Wrench (000 589 76 03 00)

Fig 4: Identifying Set Of Stop Plugs (129 589 00 91 00)