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Remove/install |
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Risk of death
caused by vehicle slipping or toppling off of the lifting platform. |
Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. |
AS00.00-Z-0010-01A |
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Risk of poisoning
caused by swallowing brake fluid. Risk of injury
caused by brake fluid coming into contact with skin and eyes. |
Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. |
AS42.50-Z-0001-01A |
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When working on vehicles with 8-piston brake caliper, the bolts (1) of the radial bolted connection should not be released under any circumstances as this leads to malfunctions in the brake system |
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| 1 |
Raise vehicle with lifting platform |
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| 2 |
Remove front wheel |
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Remove/install wheels |
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AP40.10-P-4050Z |
| 3 |
Remove brake hose (51) from brake line (5) and seal line terminals with 
stop plugs |
Seal line connections immediately with
plugs. The expansion reservoir for brake fluid may not become entirely empty to prevent bubbles from getting into the brake system. |
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Notes on repairs to brake system |
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AH42.00-P-0003-01A |
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Brake fluid notes |
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AH42.50-P-0001-01A |
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Notes on installing brake hoses |
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AH42.10-P-9406-01A |
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*BA42.10-P-1001-04A |
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Set of plugs |
Fig 3 |
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Box wrench bit |
Figure |
| 4 |
Detach brake hose (51) from brake caliper (31a) 
When loosening or tightening brake line (5) on brake hose (51), take care not to twist its bracket. If necessary, counterhold the two flats of the brake hose (51) using an open wrench. |
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*BA42.10-P-1002-04A |
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Box wrench |
Figure |
| 5 |
Detach left front brake pad contact sensor (S10/1) or right front brake pad contact sensor (S10/2) from the left front brake pad contact sensor connector (S10/1x1) or right front brake pad contact sensor connector (S10/2x1) |
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Notes on installing brake wear indicator contact sensors |
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AH42.10-P-0003-01A |
| 6 |
Disconnect left front brake pad contact sensor connector (S10/1x1) and right front brake pad contact sensor connector (S10/2x1) from brake caliper (31a) |
Installation:
Replace self-locking bolt. |
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Bolt, brake pad contact sensor to brake caliper |
*BA42.10-P-1004-10G |
| 7 |
Detach front axle brake caliper; to do so, remove bolts (35) |
Installation:
Replace self-locking bolts (35). |
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Self-locking bolt, brake caliper to steering knuckle |
*BA42.10-P-1001-10G |
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Guide pin on caliper support |
*BA42.10-P-1003-10G |
| 8 |
Install in the reverse order |
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| 9 |
Bleed brake system |
Model 215, model 220 without special protection version, without top protection |
AR42.10-P-0010I |
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Model 220 with special protection version code 979, with top protection code Z07 |
AR42.10-P-0010MB |
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Risk of accident
when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work |
Before starting engine, actuate brake pedal several times until the pressure is built up and maintained in the brake system. |
AS42.50-Z-0002-01A |
| 10 |
Operate brake pedal several times until the brake pads make contact with the brake disks (firm resistance can be felt) |
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Checking |
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| 11 |
Check brake system for leaks |
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AR42.10-P-0100-01A |