Adjust engine hood - AR88.40-P-3020M

MODEL 220, 215

Fig 1: Identifying Engine Hood With Adjusting Nut And Bolts

Fig 2: Identifying Hinge, Bolts And Stop Buffers

	Adjust
1	Remove spiral spring (10)
2	Remove engine hood catch upper section (3)
3	Position engine hood (1) on stop buffer (8, 9)
4	Check engine hood fit (1) to front fender and adjust stop buffer (89) if necessary	Adjust height of stop buffer (8, 9); stop buffer (8) can additionally be adjusted in the transverse direction The engine hood (1) should not distort to side with stop buffer (8) Gap dimensions on hoods, doors and lids
		Model 220	AR60.00-P-0700-01M
		Model 215	AR60.00-P-0700-01N
5	Loosen bolts (7) on engine hood hinge and adjust engine hood (6)	Gap dimensions on hoods, doors and lids	Fig 3
		Model 220	AR60.00-P-0700-01M
		Model 215	AR60.00-P-0700-01N
6	Tighten bolts (7)	Engine hood hinge on engine hood	*BA88.40-P-1001-01D
		Hood hinge to body	*BA88.40-P-1002-01D
7	Install engine hood catch upper section (3)		*BA88.40-P-1003-01D
8	Adjust height of bracket (5) on engine hood catch upper section (3) with adjustment nut (4)	The closed engine hood (1) should only be tensioned slightly in the area of the engine hood catch upper section (3) Gap dimensions on hoods, doors and lids	Fig 3
		Model 220	AR60.00-P-0700-01M
		Model 215	AR60.00-P-0700-01N
9	Install spiral spring (10)
10	Check whether engine hood catch catches properly by closing engine hood and pulling upward with a jerk.	Engine hood (1) should fall automatically into the engine hood catch from a height of 100 - 130 mm (measured above fender tip) and lock.
11	Release engine hood and ensure that safety hook catches on radiator cross member	At least 9 mm of the red arrow on the release lever should be visible.

TEST AND ADJUSTMENT VALUES, GAP DIMENSIONS AT HOODS, DOORS AND COVERS

Number	Designation				Model 215	Model 220.0/1
BE60.00-P-1001-01A	Gap dimension	Engine hood to fender	Dimension "A"	mm	4.5 (±1)	4.5 (±1)
		Engine hood to headlamp	Dimension "R"	mm	-	-
		Engine hood and radiator grille	Dimension "O"	mm	-	-
		Radiator grille to headlamp	Dimension "N"	mm	-	-
		Radiator grille to headlamp	Fig., see		AR60.00-P-0700-01N	AR60.00-P-0700-01M

TEST AND ADJUSTMENT VALUES, GAP DIMENSIONS AT HOODS, DOORS AND COVERS

Number	Designation				Model 220.875/878
BE60.00-P-1001-01A	Gap dimension	Engine hood to fender	Dimension "A"	mm	4.5 (±1)
		Engine hood to headlamp	Dimension "R"	mm	-
		Engine hood and radiator grille	Dimension "O"	mm	-
		Radiator grille to headlamp	Dimension "N"	mm	-
		Radiator grille to headlamp	Fig., see		AR60.00-P-0700-01M

ENGINE HOOD

Number	Designation		Model 215	Model 220
BA88.40-P-1001-01D	Bolt, engine hood hinge to engine hood	Nm	8	8
BA88.40-P-1002-01D	Bolt, engine hood hinge to body	Nm	8	8
BA88.40-P-1003-01D	Bolt, upper section of engine hood catch	Nm	8	8

Special tools

Fig 3: Identifying Feeler Gauge (129 589 03 21 00)