Remove and installing the starter - AR15.30-P-7100GH

ENGINE 112.942 in MODEL 163.154

ENGINE 112.970 in MODEL 163.157

ENGINE 113.942 in MODEL 163.172

ENGINE 113.981 in MODEL 163.174

ENGINE 113.965 in MODEL 163.175

Fig 1: Identifying Starter Remove/Install Components

Modification notes

3.9.03

Check ring gear, newly recorded

Stage 7

	Removing/installing
	Risk of explosion caused by oxyhydrogen gas. Risk of poisoning and caustic burns caused by swallowing battery acid. Risk of injury through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries	No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and safety glasses. Only pour battery acid into suitable and appropriately marked containers.	AS54.10-Z-0001-01A
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
1	Disconnect ground cable from battery	Insulate ground line as a protection against unintentional contact of dismounted ground line with ground point of battery.	AR54.10-P-0003A
	Notes on battery		AH54.10-P-0001-01A
2	Remove inner fender in right front fender		AR88.10-P-1300GH
3.1	Unscrew nut (6) at shield (5) of left engine mount and take out shield	Engine 112	*BA22.10-P-1004-01L
4	Dismount electrical line circuit 30 (1) and electrical line circuit 50 (2)	Nut, terminal 30 connection	*BA15.30-P-1001-01A
		Nut of connection circuit 50	*BA15.30-P-1002-01A
5	Remove bolts (3)		*BA15.30-P-1003-01A
6	Take out starter (M1) to the side
7.1	Check ring gear at flywheel for wear and damage	When replacing the starter on vehicles fitted with manual transmission Rotate engine at the crankshaft in direction of rotation.
7.2	Check ring gear on the drive plate for wear and damage	When replacing the starter on vehicles fitted with automatic transmission Rotate engine at the crankshaft in direction of rotation.
8	Install in reverse order
9	Perform function check
10	Render electrical system operational	See ↓ Perform basic programming	AR00.19-P-0200GH
11	Read out fault memory and erase	When the work is complete stored faults must be worked on in the diagnostic trouble code memories and erased. ↓
	Read out fault memory and erase	Connect up STAR DIAGNOSIS, read out fault memory	AD00.00-P-2000-04A

Starter

Number	Designation		Engine 112 except 112.951, 113.94/ 96/98
BA15.30-P-1001-01A	Nut for connection of circuit 30	Nm	14
BA15.30-P-1002-01A	Nut for connection of circuit 50	Nm	6
BA15.30-P-1003-01A	Bolt for starter on crankcase	Nm	42

Engine mounts, engine supports

Number	Designation		Engines 112.942/970 113.942/965/981 in model 163.154/157/17 2/174/175
BA22.10-P-1004-01L	Bolt for front engine mount on engine support	Nm	65