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Remove/install rear door - AR72.20-P-3500GH

MODEL 163 

Fig 1: Identifying Rear Door Components
G04608360
REMOVINGINSTALLING Remove/Install    
DANGER Risk of injury to fingers being jammed or pinched  when Remove/install or aligning hoods, doors, trunk lid and sliding roof. When moving components, ensure that no body parts or limbs are within the operating range of moving parts. AS00.00-Z-0011-01A
1 Remove liner on rear door   AR72.20-P-3520GH 
2 Disconnect or unscrew connectors (1) on rear door IMPORTANT Pull connectors (1)through cable duct  
3 Disconnect lines for wiper system (2) from wiper motor and pull out of rear door    
4 Remove gas-operated strut for rear door NOTES Secure door against falling down AR72.20-P-3600A 
5 Unscrew bolts (3) on door hinge IMPORTANT Mark installation position of hinge on rear door  
    TORQUE SPECIFICATION *BA72.20-P-1003-02C 
6 Remove rear door (4) with aid of helper    
7 Install in the reverse order IMPORTANT Adjust rear door, if necessary Refer to: ↓ Gaps dimensions at hoods, doors and covers AR60.00-P-0700-01GH
*BE60.00-P-1003-01D 
Test and adjustment values, gap dimensions at hoods, doors and covers

Number Designation Model 163
BE60.00-P-1003-01D Gap dimension Rear door to roof Dimension "E" mm 9.5 ± (0.5)
Rear door to D-pillar Dimension "F" mm 5.0 ± (0.5)
Rear door to D-pillar Dimension "G" mm 5.0 ± (0.5)
Rear door to rear fender Dimension "M" mm 5.0 ± (0.5)
Fig., see   AR60.00-P-0700-01GH
TORQUE SPECIFICATION Rear door

Number Designation Model 163
BA72.20-P-1003-02C Bolt, door hinge to rear door Nm 55