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Separate detachable body components - AR88.30-P-0200-01GH

Wear protective respiratory masks, protective gloves and safety glasses. Pour adhesive only into suitable and appropriately marked containers. 

Fig 1: Identifying Long Wedge (115 589 03 59 00)
G04609101
Workshop equipment

WE58.40-Z-1011-03A Cutting tool kit (compressed-air tool + blades)

Remove attached part from front fender and rear fender: 

    Upper glued area: 

  1. Position pneumatic tool (1) on adhesive tape and insert blade between body and attached part (2).
  2. Cut through upper bead of glue with slight up and down motions starting at front and working toward rear.

    IMPORTANT Insert long wedges in cut area between attached part and body to obtain better access to remaining bead of glue.

    Fig 2: Identifying Pneumatic Tool & Attached Part On Body
    G04609102
  3. Bottom glued area: 

  4. Cut through glued points at bottom edge of front fender or rear fender with blade WK24S and handle starting at rear and working toward front.

    IMPORTANT 5 glued points (9) on front fender, 4 glued points (10) on rear fender.

    Fig 3: Identifying Glued Points On Front Fender
    G04609103
    Fig 4: Identifying Glued Points On Rear Fender
    G04609104

    IMPORTANT Press off detachable body component (2) with long wedge to obtain better access to remaining glued points.

  5. Remove attached part (2) from front fender or rear fender.
  6. Remove attached part from tailgate: 

  7. Open tailgate halfway and hold in this position.
  8. Position pneumatic tool (1) on adhesive tape and insert blade between tailgate and attached part (3).
    Fig 5: Identifying Pneumatic Tool & Attached Part At Tailgate
    G04609105
  9. Cut through bead of glue starting at top all the way around with slight up and down motions until the attached part is loose.

    IMPORTANT Insert long wedges in cut area between tailgate and attached part (3) to obtain better access to remaining bead of glue.

  10. Remove attached part (3) from tailgate.

    IMPORTANT Do not damage paint. Cut through bead of glue between body and attached part with cutting tool by moving tool up and down at an angle of 90° to bead of glue.

    Stop tool when inserting or removing blade between body and attached part.

    IMPORTANT Flat side of blade always points in direction of body when cutting. Sharpen blade before use. When removing several detachable body components sharpen blade in between.