Remove/install front fenders - AR88.10-P-1000GH
MODEL 163.113 /128 /136 /154 /157 /172 /174 /175
Modification notes
| 30.10.97 |
Supplement underbody protection and cavity sealing wax |
Step 11 added |
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  |
Remove/install |
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| 1 |
Open engine hood |
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| 2.1 |
Remove front bumper |
Model 163.113 as of VIN A289565, X754620, 163.154 as of VIN A289565, 163.128 /157 /175 except styling package, code U49. |
AR88.20-P-2000GJ |
| 3 |
Remove headlamp unit |
|
AR82.10-P-4730GH |
| 4 |
Remove front bolt (2) |
 |
*BA88.10-P-1001-01A |
| 5 |
Loosen nut on inner wheel cutout (5) |
Until it no longer makes contact with fender liner, complete removal not necessary. |
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| 6 |
Remove rear bolts (4) |
Access through open front door.
Do not damage paint. |
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|
*BA88.10-P-1001-01A |
| 7 |
Remove top bolts (3) and loosen front fender from wheelhouse |
Do not damage line for marker lamp. |
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|
*BA88.10-P-1001-01A |
| 8.1 |
Disconnect connector for marker lamp |
Up to VIN A289564, X754619. |
|
| 9 |
Remove front fender |
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|
| 10 |
Install in the reverse order |
Check and adjust gaps: ↓ |
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| Gap dimensions at hoods, doors and covers |
AR60.00-P-0700-01GH |
| *BE60.00-P-1001-01D |
| *BE60.00-P-1002-01D |
Feeler gage |
Fig 2 |
| 11 |
Supplement underbody protection and cavity sealing wax |
See Paintwork Manual |
|
Test and adjustment values, gap dimensions at hoods, doors and covers
| Number |
Designation |
Model 163 |
| BE60.00-P-1001-01D |
Gap dimension |
Engine hood to fender |
Dimension "A" |
mm |
5.0 (± 0.5) |
| Engine hood to headlamp |
Dimension "R" |
mm |
5.0 (± 0.5) |
| Engine hood to radiator grille |
Dimension "O" |
mm |
5.0 (± 0.5) |
| Radiator grill to headlamp |
Dimension "N" |
mm |
- |
| Fig., see |
|
AR60.00-P-0700-01GH |
| BE60.00-P-1002-01D |
Gap dimension |
Front door to A-pillar |
Dimension "B" |
mm |
5.0 (± 0.5) |
| Front door to fender |
Dimension "H" |
mm |
5.0 (± 0.5) |
| Front door to rear door |
Dimension "I" |
mm |
5.0 (± 0.5) |
| Front door to roof |
Dimension "C" |
mm |
5.0 (± 0.5) |
| Rear door to upper side section |
Dimension "D" |
mm |
5.0 (± 0.5) |
| Rear door to lower side section |
Dimension "J" |
mm |
5.0 (± 0.5) |
| Fender to A-pillar |
Dimension "Q" |
|
5.0 (± 0.5) |
| Front door to rear fender |
Dimension "P" |
|
- |
| Fig., see |
|
AR60.00-P-0700-01GH |
Fender
| Number |
Designation |
Model 163 |
| BA88.10-P-1001-01A |
Mount, fender to body |
Nm |
10 |