Retrofit front protection bar - AZ88.30-P-0001A

MODEL 163.113 /154 /172 #A up to 289564, 163.113 /154 /172 #X up to 754619, 163.136

except CODE (U49) Styling package

except CODE (220a) Parktronic System (PTS)

Fig 1: Identifying Brush Guard

Fig 2: Identifying Brush Guard Mount, Washers, Nuts, Left And Right Mount

Fig 3: Identifying Retrofit Front Protection Bar Components

Modification note

10.8.01	Value modified from 25, Nm to 49 Nm	Value modified in BA88.30-P-1001-01A for model 163	*BA88.30-P-1001-01A
10.8.01	Value modified from 25, Nm to 49 Nm	Value modified in BA88.30-P-1003-01A for model 163 up to 31.8.01	*BA88.30-P-1003-01A

		Within the EU jurisdiction it has not been permissible to sell or install rigid radiator guards and brush guards as of January 1 2002 within the scope of a voluntary program for European motor vehicle manufacturers. This does not affect replacement of radiator guards and brush guards already installed on December 31 2001 in the event of accident damage, repair and warranty.
	Remove
1	Remove front bumper
	Remove/install front bumper		AR88.20-P-2000GH
2	Remove front license plate mount
3.1	Remove noise encapsulation	Model 163.113
	Remove/install noise encapsulation	Model 163.113	AR94.30-P-5400GH
3.2	Remove bottom engine compartment paneling	Model 163.172
	Remove/install bottom engine compartment paneling	Model 163.172	AR61.20-P-1105GH
	Convert
4	Convert front bumper		AZ88.30-P-0001-01A
	Install
5	Install left brush guard mount (1) and right brush guard mount (2) into holes of front cross member.
6	Slide left mount (11) and right mount (12) onto inner, bottom stud bolts of the brush guard mount.
7	Fasten left and right brush guard mount and left mount (11) and right mount (12) to cross member with washers (3) and nuts (4) enclosed.	Do not yet tighten nuts.
8	Install front bumper
	Remove/install front bumper		AR88.20-P-2000GH
9	Slide enclosed rubber grommets over upper assembly arm (14) on brush guard (7)
10	Insert threaded bolt (15) through holes in upper area of bumper and through brush guard mount.
11	Position bottom mounting points on brush guard to form a line with left mount (11) and right mount (12).
12	Slide spacer tubes (8) from rear through cross member onto threaded bolts (15) on brush guard.
13	Fasten brush guard (7) at cross member with enclosed washers (9) and nuts (10)	Do not yet tighten nuts.
14	Fasten brush guard (7) to left mount (11) and right mount (12) with washers (3) and screws (13) enclosed	Do not yet tighten screws.
15	Align brush guard (7) at bumper and tighten all screws and nuts	Ensure that rubber grommets make contact to the upper assembly arm (14) of the bumper and cover holes
			*BA88.30-P-1001-01A
			*BA88.30-P-1002-01A
			*BA88.30-P-1003-01A
16.1	Install noise encapsulation	Model 163.113
	Remove/install noise encapsulation	Model 163.113	AR94.30-P-5400GH
16.2	Install lower engine-compartment encapsulation panel	Model 163.172
	Remove/install bottom engine compartment paneling	Model 163.172	AR61.20-P-1105GH
17	Fasten adapter (5) for license plate mount with enclosed screws (6)
18	Install license plate mount

Detachable body components, underride guard

Number	Designation		Model 163 up to 31.8.01
BA88.30-P-1001-01A	Nut/screw, brush guard mount to crossmember	Nm	49
BA88.30-P-1002-01A	Nut, spacer tube on brush guard	Nm	86
BA88.30-P-1003-01A	Screw, mount on brush guard	Nm	49

Parts ordering notes

Part no.	Designation	Quantity
B6 688 0128	Brush guard, stainless steel, black (ECE)	1
B6 688 0130	Brush guard, stainless steel, polished (ECE)	1
B6 688 0522	Brush guard, stainless steel, polished ( , )	1
B6 688 0523	Brush guard, stainless steel, black ( , )	1