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Home >> Mercedes Benz >> 2000 >> ML430 >> Repair and Diagnosis >> Body & Frame >> Mirrors >> Detachable Body Components -- 163 Chassis >> Retrofitting & Conversion >> Retrofit fender flap - AN88.30-P-0001A

Retrofit fender flap - AN88.30-P-0001A

MODEL 163.113 /136 /154 /172 #A up to 289564 up to 31.8.01 

MODEL 163.113 /136 /154 /172 #X up to 754619 up to 31.8.01 

Fig 1: Identifying Retrofit Fender Flap Components (1 Of 6)
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Fig 2: Identifying Retrofit Fender Flap Components (2 Of 6)
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Fig 3: Identifying Retrofit Fender Flap Components (3 Of 6)
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Fig 4: Identifying Retrofit Fender Flap Components (4 Of 6)
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Fig 5: Identifying Retrofit Fender Flap Components (5 Of 6)
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Fig 6: Identifying Retrofit Fender Flap Components (6 Of 6)
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INSTALLING Installation of front fender flap    
1 Install bracket (1) on other side of longitudinal member paneling IMPORTANT Replace existing plastic rivet with rivet supplied.  
2 Install retaining clips at bottom edge offender liner (2) IMPORTANT Match up with existing holes.  
3 Apply primer to points at which fender flap makes contact with fender. IMPORTANT Allow primer to air-dry for min. 3 minutes. Install fender flap within 1 hour *BR00.45-Z-1034-02A 
4 Fit on front fender flap (3) and insert bolts into retaining clips    
5 Pull off adhesive strip on inside of fender flap    
6 Press on fender flap into end position IMPORTANT Press in lug (4) on outer edge of fender flap completely between body and longitudinal member paneling.
IMPORTANT Ensure that the entire area makes contact with the fender. Hold pressing force uniformly for min. 3 minutes
 
7 Fit rubber laps at top inner edge of fender flaps around edge offender and install retaining clips (5) IMPORTANT Ensure that retaining clips are correctly seated and do not touch the fender. The straight side of the clips is inserted forward into the fender flap.  
8 Install bolts (11) on the underside of the fender flap into bracket (1)    
9 Remove excessive primer IMPORTANT Use commercially available acetone solvent  
INSTALLING Installation of rear fender flaps     
10 Install retaining clips (6) at rear edge of bumper IMPORTANT Use existing notches in rear bumper in order to align retaining clips. Align the two top clips at the bottom edges of the notches and two bottom clips at the top edges of the notches.
AUSTRALIA ONLY Vehicles are fitted with an additional clip which is attached at the top at the edge of the bumper.
 
11 Apply primer to points at which fender flap makes contact with fender. IMPORTANT Allow primer to air-dry for min. 3 minutes. Install fender flap within 1 hour *BR00.45-Z-1034-02A 
12 Pull off top end of adhesive strip on inside of fender flaps    
13 Fit on rear fender flaps (7)    
14 Fit on bolts (8) but do not tighten IMPORTANT On inner edge of bumper, not at bottom edge of bumper.  
15 Pull off remaining adhesive tape on fender flap    
16 Place on fender flap into end position and tighten bolt (8) IMPORTANT Ensure that the entire area makes contact with the fender. Hold pressing force uniformly for min. 3 minutes  
17 Install bolt at bottom edge of bumper    
18 Attach cable (9) at threaded bolt (10) on underside of body TORQUE SPECIFICATION *BA88.30-P-1004-01A 
19 Remove excessive primer IMPORTANT Use commercially available acetone solvent  
20 Repeat steps on opposite side    
TORQUE SPECIFICATION Detachable body components, underride guard

Number Designation Model 163 up to 31.8.01
BA88.30-P-1004-01A Nut for retaining strap on fender flap on vehicle underbody Nm 6
Repair materials

Number Designation Order number
BR00.45-Z-1034-02A Primer A 000 986 44 07
Parts ordering notes

Part no. Designation Quantity
B6 652 8188 Installation kit, left front fender flap 1
B6 652 8189 Installation kit, right front fender flap 1
B6 652 8190 Installation kit, left rear fender flap 1
B6 652 8191 Installation kit, right rear fender flap 1