Retrofit wiring harness - AZ82.70-P-0001-04GHH

Model 163 as of 1.9.00 for Nokia 6090 fixed installation cellular telephone 

1. Prepare telephone wiring harness (2) as shown in figure.
2. Tie back audio line-out cable with 4-pin connector (25) (is not required).
3. Expose two red (rt) and two black (sw) cables.
4. Cut off the two 2-pin connector housings of microphone speaker to the size of 350 mm as shown in figure and expose the leads (the are provided with a new connector housing).
   Fig 1: Identifying Telephone Wiring Harness

   
5. Unlock catch (arrows) of connector (21) one detent.
6. Fit cable terminals (22) to the red (rt) leads and insert into chambers 3 and 9 of the connector (21).
7. Fit cable terminals (22) to the black (sw) leads and insert into chambers 4 and 6.
8. Insulate orange cable and tie back (is not required).
9. Fit cable terminal (22) to blue (bl) lead and insert into chamber 5.
10. Fit cable terminal (22) to yellow (ge) lead and insert into chamber 2.
11. Fit cable terminal (22) to gray (gr) lead and insert into chamber 7.
12. Lock connector (21).
    Fig 2: Locating Catch Of Connector

    
13. Fit flat connector (52) to screening (sch) of microphone cable and insert into chamber A (on right) of green connector housing (50).
14. Fit flat connector (52) to white cable of internal conductor of microphone (ws) and insert into chamber B (on left) of green connector housing (50).
15. Close connector housing with the catch (51).
    Fig 3: Identifying Flat Connector, Connector Housing & Catch

    
16. Fit flat receptacle (57) to the back cable (sw) and insert into chamber A (on left) of the black receptacle housing (55).
17. Fit flat receptacle (57) to the black/white cable (sw/ws) and insert into chamber B (on right) of the black receptacle housing (55).
18. Close receptacle housing (55) with catch (56).
    Fig 4: Identifying Flat Receptacle, Receptacle Housing & Catch

    
19. Insert wiring harness (2) into instrument panel working from the glove compartment.

    The tied-back part must be placed below the strut (arrows) at the glove compartment.

    Fig 5: Locating Wiring Harness

    
20. Connect telephone wiring harness (2) to adapter wiring harness (9).
21. Check fuse (23) (a 10A fuse should be present).
    Fig 6: Identifying Telephone Wiring Harness To Adapter Wiring Harness Connection & Fuse

    
22. Connect adapter wiring harness (9) to radio wiring harness and insert into radio slot.
23. Place microphone cable of telephone wiring harness (2) into radio slot.
    Fig 7: Identifying Telephone & Adapter Wiring Harnesses

    
24. Route connection cable of telephone wiring harness (2) to telephone handset in cockpit as shown in figure.
    Fig 8: Identifying Telephone Wiring Harness & Telephone Handset In Cockpit