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Head restraint malfunction - AF91.16-P-6002B

MODEL 163.113 /128 /136 /154 /157 /172 /174 /175 

Operation no. of operation texts or standard texts and flat rates

Category Op. no. Operation text Time Acc. no. Code
P 023979 Repair guides for head restraints 002 WU - -
Damage code Cause Remedy  
91 033 H2 Locking mechanism for lefthead restraint guide damaged.
  1. Remove head restraint (1).
 
   
  1. 2 Remove cover (2) for left  head restraint guide.

NOTES Danger of breakage.
IMPORTANT Carefully pry up on one side with long wedge (top arrow).
 
    SPECIAL TOOL Fig 2
   
  1. 3 Remove lock (3).
 
   
  1. 4 Disassemble new head restraint guide (replacement part).
 
   
  1. 5 Replace defective part on head restraint guide with replacement part from new head restraint guide.

IMPORTANT Replace only damaged part, NOT entire head restraint guide.
 
   
  1. 6 Reinstall head restraint guide in opposite order.
 
   
  1. 7 Install head restraint, check for proper function.
 
Fig 1: Identifying Head Restraint, Cover And Lock
G04609258
Fig 2: Identifying Long Wedge (115 589 03 59 00)
G04609259
Parts ordering notes

Part no. Designation Quantity
KG91 (see EPC) Left head restraint guide, front seat 1
KG91 (see EPC) Left head restraint guide, rear seat 1
KG93 (see EPC) Left head restraint seat, 3rd seat row 1