LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2000 >> ML430 >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Interior/Exterior Trim >> Detachable Body Components -- 163 Chassis >> Retrofitting & Conversion >> Retrofit fender flares - AZ88.30-P-0007GH

Retrofit fender flares - AZ88.30-P-0007GH

MODEL 163.113/154#A as of 289565, 163.113 #X as of 754620, 163.128 /175 except CODE (U49) Styling package 

Fig 1: Identifying Fender Flares Components
G04609194
Fig 2: Identifying Front Fender Flares Components
G04609195
Fig 3: Identifying Rear Fender Flare Components
G04609196
Fig 4: Identifying Rear Bumper Adapter Flare Components
G04609197
Fig 5: Identifying Front & Rear Rocker Panel Adapter Components
G04609198
INSTALLING Install    
NOTES If primed parts are ordered, drying temperature after painting should NOT exceed 75 °C.    
IMPORTANT Do NOT  install adapters on rocker panel cover if vehicle is equipped with running boards, side bars, or side step bars.    
IMPORTANT Each accessory panel is marked for correct location:" LH, Front RH  ", etc.    
1 Clean front surface, outer lip, and inner lip of fender inside wheelhouse    
2 Clean front and rear ends of rocker panel cover and front corners of rear bumper    
3 Mark (1) center of attachment clip (2) mounting points on each fender flare (3), rear bumper adapter (4), and rocker panel adapter (5) IMPORTANT Mark outer surface of panels so that mark is visible when panel is in installed position. Front rocker panel adapters are not secured with a clip.  
4 Place fender flare (3) into position on fender IMPORTANT Align fender flare properly on fender: Flare should match contours of body.  
5 Mark alignment position of fender flare on fender surface and fender flare    
6 Mark attachment clip (2) positions on outer lip of fender inside wheelhouse IMPORTANT Use marks on fender flare for reference.  
7 Remove adhesive cover from provided anti-corrosion plates (6) and adhere plates to inner lip offender IMPORTANT 4 anti-corrosion plates (6) for each fender flare. Align center of plates to clip position marks on outer lip of fender.  
8 Peel back 50 mm of cover from adhesive strip on inside of fender flare (3)    
9 Place fender flare (3) into proper position on fender IMPORTANT Align fender flare with marks.  
10 Peel remaining cover from adhesive strip on inside of fender flare and press fender flare firmly onto fender IMPORTANT Ensure fender flare remains in proper position.  
11 Secure fender flare (3) to fender with provided attachment clips (2) IMPORTANT 4 attachment clips (2). Ensure correct positioning of clips: align with marks. Ensure clips attach to pocket on inside of fender flare and anti-corrosion plate (6) on inner lip of fender. Clip should NOT touch vehicle paint.  
12 Repeat for each fender flare (3) IMPORTANT Worksteps 3-11.  
13 Place rear bumper adapter (4) into position on rear bumper IMPORTANT Align adapter properly on bumper: Adapter should match contours of bumper.  
14 Mark attachment clip (2) positions on outer lip of rear bumper IMPORTANT Use marks on adapter for reference.  
15 Remove adhesive cover from provided anti-corrosion plates (6) and adhere plates to inner lip of bumper IMPORTANT 2 anti-corrosion plates (6) for each bumper adapter. Align center of plates to clip position marks on outer lip of bumper.  
16 Peel back 20 mm of cover from adhesive strip on inside of rear bumper adapter (4)    
17 Place rear bumper adapter (4) into proper position on rear bumper    
18 Peel remaining cover from adhesive strip on inside of rear bumper adapter (4) and press adapter firmly onto bumper IMPORTANT Ensure bumper adapter remains in proper position.  
19 Secure rear bumper adapter (4) to rear bumper with provided attachment clips (2) IMPORTANT 2 attachment clips. Ensure clips attach to pocket on inside of bumper adapter and anti-corrosion plate (6) on inner lip of bumper.  
20 Repeat for other rear bumper adapter (4) IMPORTANT Worksteps 13-19.  
21 Place rocker panel adapter (5) into position on rocker panel cover IMPORTANT Align adapter properly on rocker panel cover: Adapter should match contours of cover and align with bottom edge of fender flare.  
22 Mark attachment clip (2) positions on outer lip of rocker panel cover IMPORTANT Only for rear rocker panel adapters. Use marks on adapter for reference.  
23 Remove adhesive cover from provided anti-corrosion plate (6) and adhere plate to inner lip of rocker panel cover IMPORTANT Only for rear rocker panel adapters. 1 anti-corrosion plate (6) for each rocker panel adapter. Align center of plate to clip position mark on outer lip of rocker panel cover.  
24 Peel back 20 mm of cover from each adhesive strip on inside of rocker panel adapter (5)    
25 Place rocker panel adapter (5) into proper position on rocker panel cover    
26 Peel remaining cover from each adhesive strip on inside of rocker panel adapter and press adapter firmly onto rocker panel cover IMPORTANT Ensure rocker panel adapter remains in proper position.  
27 Secure rocker panel adapter (5) to rocker panel cover with provided attachment clip (2) IMPORTANT Only for rear rocker panel adapters. Use mark on adapter for proper placement of attachment clip in pocket on inside of adapter. Front rocker panel adapters are NOT secured with a clip.  
28 Repeat for each rocker panel adapter (5) IMPORTANT Worksteps 21 -27.  
Parts ordering notes

Part no. Designation Quantity
B6 688 0800 Fender flares, primed 1
B6 688 0801 Fender flares, black 1
B6 688 0802 Fender flares, brilliant silver 1
B6 688 0803 Fender flares, bordeaux red 1
B6 688 0804 Fender flares, alabaster white 1
B6 688 0805 Fender flares, black opal 1
B6 688 0806 Fender flares, tansanite blue 1
B6 688 0807 Fender flares, jaspis blue 1
B6 688 0808 Fender flares, desert silver 1
B6 688 0809 Fender flares, andradite green 1
B6 688 0816 Adapter kit for fender flares, primed 1
B6 688 0817 Adapter kit for fender flares, black 1
B6 688 0818 Adapter kit for fender flares, brilliant silver 1
B6 688 0819 Adapter kit for fender flares, bordeaux red 1
B6 688 0820 Adapter kit for fender flares, alabaster white 1
B6 688 0821 Adapter kit for fender flares, black opal 1
B6 688 0822 Adapter kit for fender flares, tansanite blue 1
B6 688 0823 Adapter kit for fender flares, jaspis blue 1
B6 688 0824 Adapter kit for fender flares, desert silver 1
B6 688 0825 Adapter kit for fender flares, andradite green 1