Retrofit video system monitor - AZ82.60-P-0004-02B

Models 163.136/154/172 1A as of 145273, Models 163.136 /154 /172 1X as of 708319, Models 163.113/128 /157 /174 /175 1#, except power tilting/sliding roof in glass version, code 414a

Attach adhesive tape from the interior lamps (1) as far as the rear handles.
The adhesive tape should have the same width as the interior lamps (1). Use lightly adhering adhesive tape to prevent damage to the headliner.
Measure off distance (a) between the rear fastening points of the front handles (23), halve distance and mark on the strips of adhesive tape.

Fig 1: Identifying Distance (A) Between Rear Fastening Points Of Front Handles (23)
Measure off distance (a) between the front fastening points of the rear handles (2), halve distance and mark on the strips of adhesive tape.
Join both marks by a line.
Measure from the trailing edge of the interior lamp (1) 340 mm (c) and mark on the center line.
This is where the leading edge of the monitor bracket is applied.
Align the V-shaped cutout (3) on the rear side of the monitor bracket (4) at the marking on the adhesive tape.
The bracket should be at a distance of 340 mm from the interior light.
Use monitor bracket (4) as template for marking the adhesive tape.
Do NOT mark beyond the edge of the template.

To mark the adhesive tape, use the rear side of the bracket. Mark headliner at side along the bracket as far as the front incisions (6) and the rear incision (7). Mark inside of incisions (6) and (7) to determine the leading edge of the monitor cutout. Complete front and rear mark of the cutout using straightedge.

Fig 2: Identifying V-Shaped Cutout (3) On Rear Side Of Monitor Bracket (4)
Remove marked area of the headliner.
In order not to damage the headliner if the blade slips, cut inward starting from the corners. DO NOT remove the cutout as long as the headliner has not been fully removed along the marking.
Fasten monitor wiring harness (8) at the white adhesive tape markings using the available clips (9) and the attached, self-adhesive foamed material (10) to the right-hand A-pillar.
Route monitor wiring harness at top between the headliner and vehicle roof next to the shock absorber.
Carefully pull headliner downward. Do not tear or bend headliner.

Fig 3: Identifying Self-Adhesive Foamed Material, Monitor Wiring Harness And Clips
Route monitor wiring harness (8) next to the existing wiring harness (11).
Route monitor wiring harness in a curve to the monitor cutout in the headliner.
Approximately 160 mm of the wiring harness should hang out of the monitor cutout.
Secure wiring harness to the headliner using self-adhesive foamed material (12) supplied.
As of VIN A289565, X754620: Ensure that wiring harness does not affect window airbag function.

Route wiring harness as flat as possible.

Headliner shown with tilting/sliding roof

Fig 4: Identifying Existing Wiring Harness, Monitor Wiring Harness And Self-Adhesive Foamed Material
Apply straightedge to the front center line on the adhesive tape and mark both ribs on the crossmember.
Use marking (13) to center the monitor bracket.
Remove the protective foil from the strip of adhesive tape on the monitor bracket.

Fig 5: Identifying Mark On Center Monitor Bracket
Adhere bracket to crossmember ribs.
Align the center incision (14) of the monitor bracket to the marking on the crossmember (25). Guide lugs (15) of the monitor bracket latch at front in the grooves (26) of the crossmember.
Route monitor wiring harness (8) through opening (16) in rear area of bracket.
Provide bore hole with Ø = 5 mm through bracket and crossmember.
Use guide hole (17) provided in the bracket. To prevent damage to the vehicle roof, limit drilling depth to 5 mm. Cover interior to collect the chips.
Rivet bracket with rivet supplied to crossmember of tilting/sliding roof frame.

Fig 6: Identifying Guide Hole, Crossmember And Monitor Wiring Harness
Provide two further bore holes with Ø = 5 mm through bracket and crossmember of tilting/sliding roof frame.
Use guide holes (18) provided in the bracket. To prevent damage to the vehicle roof, limit drilling depth to 5 mm. Cover interior to collect the chips.
Rivet bracket with rivet supplied to crossmember.
2 rivets.
Remove adhesive tape from the headliner.
Insert monitor wiring harness into video monitor unit (19).
Open video display (20) and remote control storage compartment (21).
Secure video monitor unit (19) to bracket.
Do NOT overtighten mounting screws.

Use guide pins of video monitor unit to locate the installation position and secure at 4 points (22) with bolts provided.
Close video display (20) and remote control storage compartment.

Fig 7: Identifying Video Display, Video Monitor Unit And Remote Control Storage Compartment