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Home >> Mercedes Benz >> 2000 >> ML430 >> Repair and Diagnosis (Single Page) >> Accessories & Equipment >> Accessories Control Systems >> Electrical System, Equipment & Instructions -- 163 Chassis >> Testing & Repair >> Repair supplemental restraint system (SRS) squib wiring harness - AR54.18-P-0600A

Repair supplemental restraint system (SRS) squib wiring harness - AR54.18-P-0600A

MODEL 124, 129, 140, 163, 164, 168, 169, 170, 171, 202, 203, 204, 208, 209, 210, 211, 215, 216, 219, 220, 221,230,240,245,251,414, 461 as of 1.4.94, 463 MODEL 126 with CODE (291) Airbag for driver and front passenger (for front passenger only if driver airbag standard) with CODE (442) Airbag in steering wheel 

Fig 1: Identifying Supplemental Restraint System (SRS) Squib Wiring Harness Components
G04607809
REMOVINGINSTALLING Remove/install    
DANGER Risk of injury  caused by performing testing or repair work on airbag or emergency tensioning retractor units. Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. AS91.00-Z-0001-01A
DANGER Risk of injury  caused by performing testing or repair work on airbag or emergency tensioning retractor units. Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect power supply and unplug the SRS test connector (X11/13). AS91.00-Z-0001-01B
DANGER Risk of injury  to skin and eyes caused by handling hot or glowing objects. Wear safety gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
DANGER Risk of injury  caused by burns to skin and eyes. Risk of poisoning  caused by inhaling fumes when working with heat-shrinkable tubing. Work in well ventilated rooms only. Wear safety glasses with side protection and protective gloves. AS00.19-Z-0001-01A
NOTES Assessment of airbag and belt tensioner units in accident vehicles Model 129, 202 up to 30.6.93
Model 124, 126, 140
AH91.00-P-0006-01A
NOTES Notes on replacement of safety-relevant and special components   AH00.19-P-1000-08A
IMPORTANT Assessment of airbag and belt tensioner units in accident vehicles Model 129 as of 1.7.93, 163, 164, 168, 169, 170, 171, 202 as of 1.7.93, 203, 204, 208, 209, 210, 211, 215, 216, 219, 220, 221, 230, 240, 245, 251, 414, 461 as of 1.4.94, 463 AH91.00-P-0006-01B
IMPORTANT Notes on cable protection   AH00.19-P-1000-11A
1 Remove detachable body components in area to be repaired    
2 Repairing wiring harness using solder connectors   AR00.19-P-0100-09A
    SPECIAL TOOL Wiring harness repair kit, basic Fig 3
    SPECIAL TOOL New passenger vehicle wiring harness repair kit Fig 2
    SPECIAL TOOL Wire stripper Fig 5
    SPECIAL TOOL Reflector Fig 4
    SPECIAL TOOL Adapter Fig 6
    SPECIAL TOOL Welding bead catcher Fig 9
    Heat gun, see GOTIS
http://gotis.aftersales.daimlerchrysler.com 
 
3.1 Protect the repair point with heat-shrinkable tube after repairing the line   AR00.19-P-0100-08A
3.2 Protect the repair point with corrugated hose after repairing the line   AR00.19-P-0100-08B
3.3 Protect the repair point with fabric tape after repairing the line   AR00.19-P-0100-08C
4 Checking wiring harness IMPORTANT Function check on completion of repair. AR54.18-P-0600-01A 
    SPECIAL TOOL Electrical connection set Figure
    SPECIAL TOOL 126-pin socket box Figure
5 Install in the reverse order    
Fig 2: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G04607810
Fig 3: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G04607811
Fig 4: Identifying Reflector (220 589 01 99 41)
G04607812
Fig 5: Identifying Wire Stripper (220 589 01 99 40)
G04607813
Fig 6: Identifying Adapter (220 589 01 99 42)
G04607814
Fig 7: Identifying Electrical Connection Kit (220 589 00 99 00)
G04607815
Fig 8: Identifying 126-Pin Socket Box (129 589 00 21 00)
G04607816
Fig 9: Identifying Welding Bead Catcher (129 589 01 98 00)
G04607817