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Home >> Mercedes Benz >> 2000 >> E55 >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbo Charging - 210 Chassis >> Torque Specifications >> Charge air pipe/charge air cooling - BA09.41-P-1000-01A

Charge air pipe/charge air cooling - BA09.41-P-1000-01A

Engine 602, 605, 606, 611, 612, 613, 646, 647, 648 

Modification notes

10.2.04 Value changed from 8.4 Nm to 9 Nm Value in series 1019 changed for engine 648.960/961  
10.2.04 Value changed from 8.4 Nm to 9 Nm Value in series 1020 changed for engine 648.960/961  
10.2.04 Value changed from 8.4 Nm to 9 Nm Value in series 1021 changed for engine 648.960/961  
TORQUE SPECIFICATION Charge air pipe/charge air cooling

Number Designation Engine 602.982/983 Engine 605.960/962 Engine 606.961/962 Engine 606.964
BA09.41-P-1001-01A Bolt to charge air manifold M5 Nm 10 10 - -
M7 Nm 20 20 20 20
BA09.41-P-1002-01A Hose clamps for charge air pipes/hoses Nm 3 3 3 5
BA09.41-P-1003-01A Bolt to charge air cooler Nm 25 - - -
BA09.41-P-1004-01A Bolt, support to charge air manifold Nm - - - -
BA09.41-P-1005-01A Bolt, support to engine bracket Nm - - - -
BA09.41-P-1006-01A Bolt securing charge air distributor rail to cylinder head Nm - - - -
BA09.41-P-1007-01A Bolt, intake port shutoff actuator motor to charge air manifold Nm - - - -
BA09.41-P-1008-01A Bolt, charge air duct to alternator Nm - - - -
BA09.41-P-1009-01A Bolt, support to exhaust gas recirculation line and charge air manifold M6 Nm - - - -
BA09.41-P-1010-01A Bolt, support to exhaust gas recirculation line M8 Nm - - - -
BA09.41-P-1011-01A Bolt, mixing chamber to charge air distribution line M6 Nm - - - -
BA09.41-P-1012-01A Torx bolt, mixing chamber to charge air distribution line Nm - - - -
BA09.41-P-1013-01A Bolt, support with mixing chamber to charge air distribution line M6 Nm - - - -
BA09.41-P-1014-01A Bolt, support to intermediate flange Nm - - - -
BA09.41-P-1015-01A Bolt, support to mixing chamber M6 Nm - - - -
BA09.41-P-1016-01A Bolt, throttle valve actuator to charge air manifold M6 Nm - - - -
BA09.41-P-1017-01A Torx bolt, throttle valve actuator to charge air manifold Nm - - - -
BA09.41-P-1018-01A Bolt, throttle valve actuator to bracket Nm - - - -
BA09.41-P-1019-01A Bolt, charge air pipe to mixing chamber Nm - - - -
BA09.41-P-1020-01A Bolt, charge air pipe to engine block Nm - - - -
BA09.41-P-1021-01A Bolt, noise damper to charge air pipe Nm - - - -
BA09.41-P-1022-01A Charge air manifold to cylinder head Nm - - - -
BA09.41-P-1023-01A Bolt, support to throttle valve actuator Nm - - - -
BA09.41-P-1024-01A Bolt, charge air pipe to throttle valve actuator Nm - - - -
BA09.41-P-1025-01A Pressure sensor to mixing chamber Nm - - - -
BA09.41-P-1026-01A Charge air pipe bolt to engine support Nm - - - -
BA09.41-P-1027-01A Intake air throttling bolt to engine support Nm - - - -
BA09.41-P-1028-01A Bolt, charge air manifold to charge air distribution line Nm - - - -
BA09.41-P-1029-01A Bolt, charge air manifold to mixing chamber Nm - - - -
BA09.41-P-1030-01A Bolt, charge air manifold to exhaust gas recirculation line Nm - - - -
TORQUE SPECIFICATION Charge air pipe/charge air cooling

Number Designation Engine 611.960/961/962 612.961/962/963/967 613.960/961 Engine 612.965/966
BA09.41-P-1001-01A Bolt to charge air manifold M5 Nm - -
M7 Nm 16 16
BA09.41-P-1002-01A Hose clamps for charge air pipes/hoses Nm 3 -
BA09.41-P-1003-01A Bolt to charge air cooler Nm - -
BA09.41-P-1004-01A Bolt, support to charge air manifold Nm 20 20
BA09.41-P-1005-01A Bolt, support to engine bracket Nm 40 -
BA09.41-P-1006-01A Bolt securing charge air distributor rail to cylinder head Nm - -
BA09.41-P-1007-01A Bolt, intake port shutoff actuator motor to charge air manifold Nm 9 9
BA09.41-P-1008-01A Bolt, charge air duct to alternator Nm - -
BA09.41-P-1009-01A Bolt, support to exhaust gas recirculation line and charge air manifold M6 Nm - -
BA09.41-P-1010-01A Bolt, support to exhaust gas recirculation line M8 Nm - -
BA09.41-P-1011-01A Bolt, mixing chamber to charge air distribution line M6 Nm - -
BA09.41-P-1012-01A Torx bolt, mixing chamber to charge air distribution line Nm - -
BA09.41-P-1013-01A Bolt, support with mixing chamber to charge air distribution line M6 Nm - -
BA09.41-P-1014-01A Bolt, support to intermediate flange Nm - -
BA09.41-P-1015-01A Bolt, support to mixing chamber M6 Nm - -
BA09.41-P-1016-01A Bolt, throttle valve actuator to charge air manifold M6 Nm - -
BA09.41-P-1017-01A Torx bolt, throttle valve actuator to charge air manifold Nm - -
BA09.41-P-1018-01A Bolt, throttle valve actuator to bracket Nm - -
BA09.41-P-1019-01A Bolt, charge air pipe to mixing chamber Nm - -
BA09.41-P-1020-01A Bolt, charge air pipe to engine block Nm - -
BA09.41-P-1021-01A Bolt, noise damper to charge air pipe Nm - -
BA09.41-P-1022-01A Charge air manifold to cylinder head Nm - -
BA09.41-P-1023-01A Bolt, support to throttle valve actuator Nm - -
BA09.41-P-1024-01A Bolt, charge air pipe to throttle valve actuator Nm - -
BA09.41-P-1025-01A Pressure sensor to mixing chamber Nm - -
BA09.41-P-1026-01A Charge air pipe bolt to engine support Nm - -
BA09.41-P-1027-01A Intake air throttling bolt to engine support Nm - -
BA09.41-P-1028-01A Bolt, charge air manifold to charge air distribution line Nm - -
BA09.41-P-1029-01A Bolt, charge air manifold to mixing chamber Nm - -
BA09.41-P-1030-01A Bolt, charge air manifold to exhaust gas recirculation line Nm - -
TORQUE SPECIFICATION Charge air pipe/charge air cooling

Number Designation Engine 612.990 Engine 646.8 Engine 646.951 / 961 without code 474 Engine 646.951 / 961 with code 474
BA09.41-P-1001-01A Bolt to charge air manifold M5 Nm - - - -
M7 Nm 16 - 16 16
BA09.41-P-1002-01A Hose clamps for charge air pipes/hoses Nm - - - -
BA09.41-P-1003-01A Bolt to charge air cooler Nm - - - -
BA09.41-P-1004-01A Bolt, support to charge air manifold Nm 20 - 20 20
BA09.41-P-1005-01A Bolt, support to engine bracket Nm 20 - 20 20
BA09.41-P-1006-01A Bolt securing charge air distributor rail to cylinder head Nm - - - -
BA09.41-P-1007-01A Bolt, intake port shutoff actuator motor to charge air manifold Nm - 9 9 9
BA09.41-P-1008-01A Bolt, charge air duct to alternator Nm - - - -
BA09.41-P-1009-01A Bolt, support to exhaust gas recirculation line and charge air manifold M6 Nm - - - -
BA09.41-P-1010-01A Bolt, support to exhaust gas recirculation line M8 Nm - - - -
BA09.41-P-1011-01A Bolt, mixing chamber to charge air distribution line M6 Nm - - - -
BA09.41-P-1012-01A Torx bolt, mixing chamber to charge air distribution line Nm - - - -
BA09.41-P-1013-01A Bolt, support with mixing chamber to charge air distribution line M6 Nm - - - -
BA09.41-P-1014-01A Bolt, support to intermediate flange Nm - - - -
BA09.41-P-1015-01A Bolt, support to mixing chamber M6 Nm - - - -
BA09.41-P-1016-01A Bolt, throttle valve actuator to charge air manifold M6 Nm - 9 9 9
BA09.41-P-1017-01A Torx bolt, throttle valve actuator to charge air manifold Nm - - - 3
BA09.41-P-1018-01A Bolt, throttle valve actuator to bracket Nm - - - 9
BA09.41-P-1019-01A Bolt, charge air pipe to mixing chamber Nm - - - -
BA09.41-P-1020-01A Bolt, charge air pipe to engine block Nm - - - -
BA09.41-P-1021-01A Bolt, noise damper to charge air pipe Nm - - - -
BA09.41-P-1022-01A Charge air manifold to cylinder head Nm 14 16 - -
BA09.41-P-1023-01A Bolt, support to throttle valve actuator Nm - - - -
BA09.41-P-1024-01A Bolt, charge air pipe to throttle valve actuator Nm - - - -
BA09.41-P-1025-01A Pressure sensor to mixing chamber Nm - 9 - -
BA09.41-P-1026-01A Charge air pipe bolt to engine support Nm - 9 - -
BA09.41-P-1027-01A Intake air throttling bolt to engine support Nm - 9 - -
BA09.41-P-1028-01A Bolt, charge air manifold to charge air distribution line Nm - 9 - -
BA09.41-P-1029-01A Bolt, charge air manifold to mixing chamber Nm - 9 - -
BA09.41-P-1030-01A Bolt, charge air manifold to exhaust gas recirculation line Nm - 9 - -
TORQUE SPECIFICATION Charge air pipe/charge air cooling

Number Designation Engine 646.962/963/966 without code 474 Engine 646.962/963/966 with code 474
BA09.41-P-1001-01A Bolt to charge air manifold M5 Nm - -
M7 Nm 16 16
BA09.41-P-1002-01A Hose clamps for charge air pipes/hoses Nm - -
BA09.41-P-1003-01A Bolt to charge air cooler Nm - -
BA09.41-P-1004-01A Bolt, support to charge air manifold Nm 9 9
BA09.41-P-1005-01A Bolt, support to engine bracket Nm 20 20
BA09.41-P-1006-01A Bolt securing charge air distributor rail to cylinder head Nm - -
BA09.41-P-1007-01A Bolt, intake port shutoff actuator motor to charge air manifold Nm 9 9
BA09.41-P-1008-01A Bolt, charge air duct to alternator Nm - -
BA09.41-P-1009-01A Bolt, support to exhaust gas recirculation line and charge air manifold M6 Nm 9 9
BA09.41-P-1010-01A Bolt, support to exhaust gas recirculation line M8 Nm 20 20
BA09.41-P-1011-01A Bolt, mixing chamber to charge air distribution line M6 Nm 9 -
BA09.41-P-1012-01A Torx bolt, mixing chamber to charge air distribution line Nm 3 -
BA09.41-P-1013-01A Bolt, support with mixing chamber to charge air distribution line M6 Nm 9 -
BA09.41-P-1014-01A Bolt, support to intermediate flange Nm 20 20
BA09.41-P-1015-01A Bolt, support to mixing chamber M6 Nm 9 -
BA09.41-P-1016-01A Bolt, throttle valve actuator to charge air manifold M6 Nm - 9
BA09.41-P-1017-01A Torx bolt, throttle valve actuator to charge air manifold Nm - 3
BA09.41-P-1018-01A Bolt, throttle valve actuator to bracket Nm - 9
BA09.41-P-1019-01A Bolt, charge air pipe to mixing chamber Nm - -
BA09.41-P-1020-01A Bolt, charge air pipe to engine block Nm - -
BA09.41-P-1021-01A Bolt, noise damper to charge air pipe Nm - -
BA09.41-P-1022-01A Charge air manifold to cylinder head Nm - -
BA09.41-P-1023-01A Bolt, support to throttle valve actuator Nm - -
BA09.41-P-1024-01A Bolt, charge air pipe to throttle valve actuator Nm - -
BA09.41-P-1025-01A Pressure sensor to mixing chamber Nm - -
BA09.41-P-1026-01A Charge air pipe bolt to engine support Nm - -
BA09.41-P-1027-01A Intake air throttling bolt to engine support Nm - -
BA09.41-P-1028-01A Bolt, charge air manifold to charge air distribution line Nm - -
BA09.41-P-1029-01A Bolt, charge air manifold to mixing chamber Nm - -
BA09.41-P-1030-01A Bolt, charge air manifold to exhaust gas recirculation line Nm - -
TORQUE SPECIFICATION Charge air pipe/charge air cooling

Number Designation Engine 647.961 Engine 648.960/961
BA09.41-P-1001-01A Bolt to charge air manifold M5 Nm - -
M7 Nm 16 16
BA09.41-P-1002-01A Hose clamps for charge air pipes/hoses Nm - -
BA09.41-P-1003-01A Bolt to charge air cooler Nm - -
BA09.41-P-1004-01A Bolt, support to charge air manifold Nm 20 20
BA09.41-P-1005-01A Bolt, support to engine bracket Nm 20 20
BA09.41-P-1006-01A Bolt securing charge air distributor rail to cylinder head Nm - -
BA09.41-P-1007-01A Bolt, intake port shutoff actuator motor to charge air manifold Nm 9 9
BA09.41-P-1008-01A Bolt, charge air duct to alternator Nm - 20
BA09.41-P-1009-01A Bolt, support to exhaust gas recirculation line and charge air manifold M6 Nm - -
BA09.41-P-1010-01A Bolt, support to exhaust gas recirculation line M8 Nm - -
BA09.41-P-1011-01A Bolt, mixing chamber to charge air distribution line M6 Nm - 9
BA09.41-P-1012-01A Torx bolt, mixing chamber to charge air distribution line Nm - -
BA09.41-P-1013-01A Bolt, support with mixing chamber to charge air distribution line M6 Nm - -
BA09.41-P-1014-01A Bolt, support to intermediate flange Nm - -
BA09.41-P-1015-01A Bolt, support to mixing chamber M6 Nm - 20
BA09.41-P-1016-01A Bolt, throttle valve actuator to charge air manifold M6 Nm - 9
BA09.41-P-1017-01A Torx bolt, throttle valve actuator to charge air manifold Nm - -
BA09.41-P-1018-01A Bolt, throttle valve actuator to bracket Nm - -
BA09.41-P-1019-01A Bolt, charge air pipe to mixing chamber Nm - 9
BA09.41-P-1020-01A Bolt, charge air pipe to engine block Nm - 9
BA09.41-P-1021-01A Bolt, noise damper to charge air pipe Nm - 9
BA09.41-P-1022-01A Charge air manifold to cylinder head Nm - -
BA09.41-P-1023-01A Bolt, support to throttle valve actuator Nm - 20
BA09.41-P-1024-01A Bolt, charge air pipe to throttle valve actuator Nm - 9
BA09.41-P-1025-01A Pressure sensor to mixing chamber Nm - 9
BA09.41-P-1026-01A Charge air pipe bolt to engine support Nm - 9
BA09.41-P-1027-01A Intake air throttling bolt to engine support Nm - 9
BA09.41-P-1028-01A Bolt, charge air manifold to charge air distribution line Nm - -
BA09.41-P-1029-01A Bolt, charge air manifold to mixing chamber Nm - -
BA09.41-P-1030-01A Bolt, charge air manifold to exhaust gas recirculation line Nm - -
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