LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2000 >> CL500 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle-- Testing & Repair -- 215 & 220 Chassis - 2 Of 2 >> Testing & Repair >> Disassembling and assembling differential - AR35.31-P-0560A >> Notes

Disassembling and assembling differential - AR35.31-P-0560A: Notes

Rear axle center assembly dia. 185 in model 124.003 /004 /007 /019 /022 /023 /026 /027 /030 /040 /042 /043 /050 /060 /062 /079 /082 /083 /090, 124.104 /107 as of 1.5.94, 124.127 /128 /129 /130 /131 /133 /188 /190 /191 /193 /226 /230 /290 /330 /333 /393, 129, 170.444 /445 /447 /449, 201.028 /029 /035 /036 /128, 202.020 /022 /023 /024 /025 /026 /028 /029 /08 /128 /188, 203.035 /045 /061 /235 /245 /261 /735 /745 /747, 208.335 /344 /345 /347 /348 /435 /444 /445 /447 /448, 210.010 /020 /035 /037 /048 /061 /062 /210 /235 /237 /248 /261 /262 /610 

Rear axle center assembly dia. 185 in model 124.020 /021 /080 /081 /120 /125 /126 /180 /185 /186, 201.018 /023 /024 /122 /126 as of 1.11.88, 202.018 /078 /120 /121 /122 /125 /182, 210.003 /004 with CODE (450) Taxi version 

Rear axle center assembly dia. 185 in model 124.186 as of 1.3.94, 202.134 /194, 203.004 /204, 210.007 except CODE (450) Taxi version 

Rear axle center assembly dia. 198 in MODEL 202.134 /194, 203.004 /204, 210.007 with CODE (450) Taxi version 

Rear axle center assembly dia. 198 in MODEL 129, 140, 170.465 /466, 202.033 /085 /093 /133 /193, 203.006 /064 /206 /264 /706, 208.365 /370 /465 /470, 210.006 /015 /017 /025 /045 /05 /063 /065 /08 /206 /215 /217 /225 /245 /263 /265 /28 /606 /663, 220.063 /065 /067 /083 /084 /087 /165 /167 /183 /184 /187 

Rear axle center assembly dia. in model 210 124.008 /028 /029 /031 /032 /034 /036 /051 /052 /061 /066 /088 /091 /092, 129.058 up to 31.5.94, 129.061, 129.063 up to 31.5.94, 129.066, 140.028 /032 /033 up to 31.5.94, 140.042 /043 /063 /1, 210.070 up to 31.1.98, 210.072, 210.074 /270 up to 31.1.98, 210.272, 210.274 up to 31.1.98, 210.617 

Shown on 185 mm dia. and 210 mm dia. differential case 

Fig 1: Identifying Differential Components - 185 mm Dia. And 210 mm Dia. Differential Case
G04635251

Shown on 198 mm dia. differential case 

Fig 2: Identifying Differential Components - 198 mm Dia. Differential Case
G04635252
DISASSEMBLING Disassemble     
1 Clamp differential case (13)   AR35.31-P-0560-01A 
    SPECIAL TOOL Plate Figure
2 Drive out roll pin (19) and differential pin (16)   AR35.31-P-0560-02A 
    SPECIAL TOOL Assembly arbor for 185 mm dia. rear axle center assembly Figure
    SPECIAL TOOL Assembly arbor for 198 mm dia. and 210 mm dia. rear axle center assembly Figure
3 Remove differential bevel gears (15) with spherical washers (14) and differential side gears (17) with thrust washers (18)   AR35.31-P-0560-03A 
    SPECIAL TOOL Assembly arbor Figure
4 Check all parts for reusability and replace if necessary NOTES Differential pinions (15), spherical washers (14) and thrust plates (18) which have run hot or seized must always be replaced in order to guarantee faultless function.  
ASSEMBLING Assemble     
5 Install differential side gears (17) with thrust washers (18) and differential bevel gears (15) with spherical washers (14)   AR35.31-P-0560-04A 
    SPECIAL TOOL Assembly arbor Figure
    SPECIAL TOOL Assembly arbor for 185 mm dia. rear axle center assembly Figure
    SPECIAL TOOL Assembly arbor for 198 mm dia. and 210 mm dia. rear axle center assembly Figure
REFER TO COMPONENT MODIFICATIONS Dynamic balancing of differential case (13) Model 124, 129, 201 as of 02/90 with 185 mm dia. rear axle center assembly BT35.31-P-0006-01C
    Model 124, 129 as of 01/90 with 210 mm dia. rear axle center assembly BT35.31-P-0006-01B
INSPECT Check     
6 Check friction torque of differential   AR35.31-P-0560-05A 
    185 mm dia. rear axle center assembly *BE35.31-P-1002-02C 
    Rear axle center assembly ø 198 mm *BE35.31-P-1002-02A 
    Rear axle center assembly ø 210 mm *BE35.31-P-1002-02D 
    SPECIAL TOOL Torque meter Figure
    SPECIAL TOOL Connecting piece Figure
    COMMERCIALLY AVAILABLE TOOLS 41 mm socket wrench bit, hexagon 3/4 inch square *WH58.30-Z-1013-06A 
7 Drive in differential pin (16) and roll pin (19)   AR35.31-P-0560-02A 
    SPECIAL TOOL Assembly arbor for 185 mm dia. rear axle center assembly Figure
    SPECIAL TOOL Assembly arbor for 198 mm dia. and 210 mm dia. rear axle center assembly Figure
8 Unclamp differential case (13)    
REAR AXLE CENTER ASSEMBLY FRICTION TORQUE

Number Designation Model 129.058/063 as of 01.06.94, model 129.059/064 Model 140.02/03 as of 01.06.94 Model 170.465/466
BE35.31-P-1002-02A Friction torque when complete differential is rotated (steel spherical washers) Nm 5...30 5...30 5...30
REAR AXLE CENTER ASSEMBLY FRICTION TORQUE

Number Designation Model 202.133/193, model 202.085 with manual 5-speed transmission, model 202.134/194 with (code 450) Model 202.033/093 Model 203.006/064/20 6/264/706, model 203.004/204 with code 450
BE35.31-P-1002-02A Friction torque when complete differential is rotated (steel spherical washers) Nm 5...30 5...30 5...30
REAR AXLE CENTER ASSEMBLY FRICTION TORQUE

Number Designation Model 208.365/370/465/470 Model 210.006/015/017/025/045/053/055/063/065/08/206/215/217/225/245/263/265/28/606/663 model 210.007 with code 450 Model 220.063/065/067/083/084/087/165/167/183/184/187
BE35.31-P-1002-02A Friction torque when complete differential is rotated (steel spherical washers) Nm 5...30 5...30 5...30
TEST VALUES FOR FRICTION TORQUE OF REAR AXLE CENTER ASSEMBLY

Number Designation Model 124.003/004/007/019/022/023/026/027/030/040/042/043/050/060/062/079/082/083/090 Model 124.104/107 as of 01.05.94 Model 124.127/128/129/130/131/133 Model 124.186 as of 01.03.94, except (Code 450) Taxi version Model 124.188/190/191/193/226/230/290/330/333/393 Model 124.020/021/080/081/120/125/126/180/185/186, with (Code 450) Taxi version as of 01.11.88 Model 129.060
BE35.31-P-1002-02C Friction torque when complete differential is rotated (plastic spherical washers) Nm 40-90 40-90 40-90
TEST VALUES FOR FRICTION TORQUE OF REAR AXLE CENTER ASSEMBLY

Number Designation Model 170.444/445/447/449 Model 201.018/023/024/122/126, with (Code 450) Taxi version as of 01.11.88 Model 201.028/029/035/036/128
BE35.31-P-1002-02C Friction torque when complete differential is rotated (plastic spherical washers) Nm 40-90 40-90 40-90
TEST VALUES FOR FRICTION TORQUE OF REAR AXLE CENTER ASSEMBLY

Number Designation Model 202.018/078/120/121/122/125/182 with (Code 450) Taxi version, Model 202.018/020/022/120/121/125 with ASD (Code 211) Model 202.020/022/023/024/025/026/028/029/080/081/082/083/086/087/088/089/128/188 Model 202.085 with automatic 5-speed transmission, Model 202.134/194, except (Code 450)
BE35.31-P-1002-02C Friction torque when complete differential is rotated (plastic spherical washers) Nm 40-90 40-90
TEST VALUES FOR FRICTION TORQUE OF REAR AXLE CENTER ASSEMBLY

Number Designation Model 203.035/045/061/235/245/261/735/745/747, Model 203.004/204 except Code 450 Model 208.335/344/345/347/348/435/444/445/447/448 Model 210.010/020/035/037/048/061/062/210/235/237/248/261/262/610
BE35.31-P-1002-02C Friction torque when complete differential is rotated (plastic spherical washers) Nm 40-90 40-90 40-90
TEST VALUES FOR FRICTION TORQUE OF REAR AXLE CENTER ASSEMBLY

Number Designation Model 210.003/004 with (Code 450) 210.007 except Code 450
BE35.31-P-1002-02C Friction torque when complete differential is rotated (plastic spherical washers) Nm 40-90
TEST VALUES FOR FRICTION TORQUE OF REAR AXLE CENTER ASSEMBLY

Number Designation Model 124.008/028/029/031/032/034/036/051/052/061/066/088/091/092 Model 129.058/063 up to 31.05.94 Model 129.061/066 Model 140.028/032/033 up to 31.05.94 Model 140.042/043/063/1
BE35.31-P-1002-02D Friction torque when complete differential is rotated (steel spherical washers) Nm 5...30 5...30 5...30
TEST VALUES FOR FRICTION TORQUE OF REAR AXLE CENTER ASSEMBLY

Number Designation Model 210.070/074/270/274 up to 31.01.98, Model 210.072/272/617
BE35.31-P-1002-02D Friction torque when complete differential is rotated (steel spherical washers) Nm 5...30
Fig 3: Identifying Plate (201 589 02 31 00)
G04635253
Fig 4: Identifying Assembly Arbor (123 589 06 15 00)
G04635254
Fig 5: Identifying Assembly Arbor (126 589 02 15 00)
G04635255
Fig 6: Identifying Assembly Arbor (116 589 18 61 00)
G04635256
Fig 7: Identifying Torque Measuring Instrument (001 589 49 21 00)
G04635257
Fig 8: Identifying Connecting Piece (100 589 02 59 00)
G04635258
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1013-06A Wrench bit 41 mm hexagon 3/4 inch four-point
scientia non olet · About LEMON Manuals