Check the engine valve timing - AR05.10-P-6858V

ENGINE 112

ENGINE 113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254

ENGINE 113.982 in MODEL 463.243/246

ENGINE 113 (except 113.995) in MODEL 129, 163, 202, 203, 208, 209, 210, 211, 215, 220, 230

Fig 1: Identifying Engine Valve Timing, Pin On Crankcase - Shown On Engine 112

Shown on engine 112

Inspect basic position of balancing shaft only engine 112

Fig 2: Locating Notch In Balancing Weight, Pin On Crankcase

	Remove/install
1	Remove cylinder head covers	Air filter located at vehicle side.	AR01.20-P-5014B
1	Remove cylinder head covers	Air filter located on engine side.	AR01.20-P-5014BV
2.1	Unbolt combination valve (on right)	Only for engines with air pump.
		Installation: Replace Gasket of combination valve.
			*BA09.20-P-1001-01D
	Checking
3	Inspect timing	Engine 112.910/911/912/920/921/922/923/940/941/942/942/944/945/946/947/949, Engine 113.940/941/942/943944/960//961/962/963/965/967/968/980/981/982/984/987/990/991/992, Engine 113.960 with cylinder shutoff code 479 see: ↓
		Inlet	*BE05.20-P-1001-02F
		Outlet	*BE05.20-P-1002-02F
	Camshaft code number and assignment	Engine 112, 113	AH05.20-N-0100-01A
4	Position engine to 40° after ignition TDC of cylinder 1	Rotate engine at crankshaft in direction of rotation until 40° marking on belt pulley/vibration damper is aligned with marking on timing case cover. Slots at camshafts must be pointing in direction of inner V. The engine must not be turned back; otherwise the timing chain can get jammed.
5	Check basic position of camshafts	Place locating plate for right camshaft (2) flush onto the right cylinder head and insert into the groove in the camshaft (6). Proceed the same way with the left-hand camshaft in the left-hand cylinder head.
			Fig 3
			Fig 4
		If both locating plates cannot be inserted into the grooves: ↓
		Set the basic position of camshafts.	AR05.20-P-6020AU
6.1	Inspect basic position of the balancing shaft	Only for Engine 112, see figure. The markings of the pin at front crankcase (A) and the notch in the correctional weight (B) on the front end of the correctional weight point to each other. The two scribe marks can be seen through the left timing case duct at a depth of about 22 cm from the cylinder head cover joint surface.
7	Install in the reverse order

TEST VALUES FOR TIMING

Number	Designation			Engines 112.910/911 left-hand	Engines 112.910/911 right-hand	Engines 112.910/913/920/921/922/923 on the left
BE05.20-P-1001-02F	Timing of inlet valve with 2 mm play and used timing chain	opens after TDC	°CA	24.9	26.5	26.9
BE05.20-P-1001-02F	Timing of inlet valve with 2 mm play and used timing chain	closes after BDC	°CA	20.2	21.8	23.2
BE05.20-P-1002-02F	Timing of exhaust valve with 2 mm play and used timing chain	opens before BDC	°CA	28.1	26.5	29.1
		opens after BDC	°CA	-	-	-
		closes before TDC	°CA	13.1	11.5	14.1

TEST VALUES FOR TIMING

Number	Designation			Engines 112.912/913/920/921/922/923 right	Engines 112.940/941/942/943/944/945/946/947/948/949/951/976 left
BE05.20-P-1001-02F	Timing of inlet valve with 2 mm play and used timing chain	opens after TDC	°CA	28.5	24.9
BE05.20-P-1001-02F	Timing of inlet valve with 2 mm play and used timing chain	closes after BDC	°CA	24.8	25.9
BE05.20-P-1002-02F	Timing of exhaust valve with 2 mm play and used timing chain	opens before BDC	°CA	27.5	31.5
		opens after BDC	°CA	-	-
		closes before TDC	°CA	12.5	12.1

TEST VALUES FOR TIMING

Number	Designation			Engines 112.940/941/942/943/944/945/946/947/948/949/951/976 right	Engines 113.940/941/942/943 left
BE05.20-P-1001-02F	Timing of inlet valve with 2 mm play and used timing chain	opens after TDC	°CA	26.5	31.9
BE05.20-P-1001-02F	Timing of inlet valve with 2 mm play and used timing chain	closes after BDC	°CA	27.5	28.2
BE05.20-P-1002-02F	Timing of exhaust valve with 2 mm play and used timing chain	opens before BDC	°CA	29.9	24.1
		opens after BDC	°CA	-	-
		closes before TDC	°CA	10.5	9.1

TEST VALUES FOR TIMING

Number	Designation			Engines 113.940/941/942/943 on the right	Engine 113.940/94
BE05.20-P-1001-02F	Timing of inlet valve with 2 mm play and used timing chain	opens after TDC	°CA	33.5	26
BE05.20-P-1001-02F	Timing of inlet valve with 2 mm play and used timing chain	closes after BDC	°CA	29.8	34
BE05.20-P-1002-02F	Timing of exhaust valve with 2 mm play and used timing chain	opens before BDC	°CA	22.5	34
		opens after BDC	°CA	-	-
		closes before TDC	°CA	7.5	14

TEST VALUES FOR TIMING

Number	Designation			Engines 113.960/961/962/963/964/965/967/968/971 left	Engines 113.960/961/962/963/964/965/967/968/971 right	Engines 113.980/981/982/984 right and left
BE05.20-P-1001-02F	Timing of inlet valve with 2 mm play and used timing chain	opens after TDC	°CA	30.9	32.5	25
BE05.20-P-1001-02F	Timing of inlet valve with 2 mm play and used timing chain	closes after BDC	°CA	25.7	27.3	39
BE05.20-P-1002-02F	Timing of exhaust valve with 2 mm play and used timing chain	opens before BDC	°CA	23.2	21.6	35
		opens after BDC	°CA	-	-	-
		closes before TDC	°CA	9.1	7.5	15

TEST VALUES FOR TIMING

Number	Designation			Engines 113.987/988 989/990//991992/993/995 left and right
BE05.20-P-1001-02F	Timing of inlet valve with 2 mm play and used timing chain	opens after TDC	°CA	25.7
BE05.20-P-1001-02F	Timing of inlet valve with 2 mm play and used timing chain	closes after BDC	°CA	33.7
BE05.20-P-1002-02F	Timing of exhaust valve with 2 mm play and used timing chain	opens before BDC	°CA	31.5
		opens after BDC	°CA	-
		closes before TDC	°CA	11.3

TEST VALUES FOR TIMING

Number	Designation			Engine 113.960 with code 479 right	Engine 113.960 with code 479 left
BE05.20-P-1001-02F	Timing of inlet valve with 2 mm play and used timing chain	opens after TDC	°CA	36.9	28.5
BE05.20-P-1001-02F	Timing of inlet valve with 2 mm play and used timing chain	closes after BDC	°CA	28.5	14.8
BE05.20-P-1002-02F	Timing of exhaust valve with 2 mm play and used timing chain	opens before BDC	°CA	24.3	27.5
		opens after BDC	°CA	-	-
		closes before TDC	°CA	14.1	12.5

INTAKE MANIFOLD

Number	Designation			Engines 112, 113
BA09.20-P-1001-01D	Bolt, intake manifold to cylinder head	M8	Nm	20

Fig 3: Identifying Locating Plate (112 589 00 32 00)

Fig 4: Identifying Locating Plate (112 589 01 32 00)