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Home >> Mercedes Benz >> 2000 >> C230 >> Repair and Diagnosis >> Restraints >> Seat Belts >> Seats, Restraint Systems -- 202 Chassis >> Testing & Repair >> Removing and installing air cushions in multi-contour backrest - AR91.25-P-1740E

Removing and installing air cushions in multi-contour backrest - AR91.25-P-1740E

MODEL 202 as of 1.8.96 with CODE (404a) Left multi-contour seat with CODE (405a) Right multi-contour seat 

Fig 1: Identifying Air Cushions In Multi-Contour Backrest Remove/Install Components - Model 202 (1 Of 3)
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Fig 2: Identifying Air Cushions In Multi-Contour Backrest Remove/Install Components - Model 202 (2 Of 3)
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Fig 3: Identifying Air Cushions In Multi-Contour Backrest Remove/Install Components - Model 202 (3 Of 3)
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REMOVINGINSTALLING Removal, installation     
1 Remove seat   AR91.10-P-1000E 
2 Remove cover (1) and hand wheel (2)    
3 Remove multi-contour seat control valve (2)   AR91.25-P-1710E 
4 Pull set of pneumatic lines for multi-contour seat backrest (height adjustment/side retention), (4) off of holder (7) after releasing catches (arrows)    
5 Remove backrest covering    
6 Unhook backrest cover (8) on left and right and at bottom on backrest frame    
7 Unhook left spring (9) and right spring (10) SPECIAL TOOL Fig 4
8 Remove rubber distributor (11)    
9 Unscrew screw (12)    
10 Unhook left side retention air cushion (13) on backrest frame and remove NOTESInstallation:  Ensure that lines are routed correctly  
11 Unscrew screw (14)    
12 Unhook right side retention air cushion (15) on backrest frame and remove NOTESInstallation:  Ensure that lines are routed correctly  
13 Unhook top reinforcement plate retaining tab (17)    
14 Fold rubberized fiber mat (18) down    
15 Unhook bottom reinforcement plate retaining tab (19) and fold reinforcement plate (16) over    
16 Remove reinforcement plate (16) with air cushion for height adjustment NOTESInstallation:  Ensure that lines are routed correctly  
17 Reinstall in opposite order NOTES Before installing pressurize air cushion (max. 200 mbar) and check for leakage  
Fig 4: Identifying Removal And Installation Tool (116 589 01 62 00)
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