LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2000 >> C230 >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System -- 202 Chassis >> Testing & Repair >> Remove/install fuel tank - AR47.10-P-4100E

Remove/install fuel tank - AR47.10-P-4100E

MODEL 202, 208 

Tank system for diesel engine 

Fig 1: Identifying Fuel Tank Remove/Install Components - Tank System For Diesel Engine
G04715615

Tank system for gasoline engine 

Fig 2: Identifying Fuel Tank Remove/Install Components - Tank System For Gasoline Engine
G04715616
MODIFICATION NOTES

12.8.97 Unscrew fuel metering pump (Y23) only for model 202.133/193    
9.4.99 Unscrew fuel metering pump (Y23) only for model 208.374 with Engine 113.984    
REMOVINGINSTALLING Removing, installing    
DANGER Risk of explosion  if ignition takes place, risk of poisoning  caused by inhaling fuel vapors or swallowing fuel as well as risk of injury  to skin and eyes exposed to fuel. No fire, sparks, open flames or smoking.
Pour fuels only into suitable and appropriately marked containers.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A 
1 Empty fuel tank fill   AR47.10-P-4001E 
    FLUID SPECIFICATION Pay attention to fuel quantity. *BF47.10-P-1001-01A 
2 Removing and installing complete rear axle   AR35.10-P-0010D
3 Remove/install wheel-housing liner in rear wheel-housing IMPORTANT At right rear.  
    Model 202 AR88.10-P-1400E
4 Slacken hose clamp (83/1) from connector hose-filler neck at the bottom    
5 Pinch off fuel hose (90/12) on the suction side and degassing hose (84/6) with Pierburg fuel pump Model 202.018, 208  
6 Unscrew nut (80/1) of filler neck at bottom    
7.1 Unscrew fuel metering pump (Y23) Model 202.133/193
Model 208.374 (AMG)
IMPORTANT Right in front of the fuel level sensor.
 
8 Dismount tensioning straps (80/2) IMPORTANT For this step, support fuel tank with lift.  
    TORQUE SPECIFICATION *BA47.10-P-1003-01A 
REFER TO COMPONENT MODIFICATIONS Suspension of fuel tank modified Model 202, 208 BT47.10-P-0004-01A 
9 Loosen sound deadening mat (80/8) To do so, lower the lift by approx. 30 cm.  
REFER TO COMPONENT MODIFICATIONS Sound deadening mat omitted, fuel tank modified Model 202 BT47.10-P-0002-01A 
10 Unscrew nuts (80/7) from fuel tank IMPORTANT Fuel tank without rubber naps  
    TORQUE SPECIFICATION *BA47.10-P-1002-01A 
    IMPORTANT Fuel tank with rubber naps  
    TORQUE SPECIFICATION *BA47.10-P-1006-01A 
11 Remove fuel strainer IMPORTANT Clean and check for re-usability.  
    TORQUE SPECIFICATION *BA47.10-P-1005-01A 
12 Install in the reverse order    
13 Dispose of fuel tank    
REFER TO FORMS Disposing of fuel tanks   OS47.10-P-0001-01A 
TORQUE SPECIFICATION FUEL TANK

Number Designation Model 202 Model 208
BA47.10-P-1002-01A Nut at fuel tank (fuel tank without rubber naps) Nm 20 20
BA47.10-P-1003-01A Nut for tensioning straps Nm 40 40
BA47.10-P-1005-01A Fuel strainer in fuel tank Nm 40 40
BA47.10-P-1006-01A Fuel strainer in fuel tank (fuel tank with rubber naps) Nm 15 15
FLUID SPECIFICATION FUEL TANK

Number Designation Model 202.018/020/023/024/025/026/029/033/078/080/082/083/085/086/089/093 Model 202.121/122/128/133/180/182/188/193
BF47.10-P-1001-01A Fuel tank capacity Total capacity Liters 62 62
Reserve capacity Liters 8 7
FLUID SPECIFICATION FUEL TANK

Number Designation Model 208
BF47.10-P-1001-01A Fuel tank capacity Total capacity Liters 62
Reserve capacity Liters 8