Drain/fill in coolant - AR20.00-P-1142HA

ENGINE 112 in MODEL 129, 163, 202, 208, 210, 211.061 /065 /261 /265 /080 /280 /082 /282, 220, 230.467

ENGINE 113 in MODEL 129, 163, 202, 208, 210, 211.070 /270 /083 /283, 215, 220

ENGINE 113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254

ENGINE 112.945 in MODEL 463.209 /232 /233 /244 /245 /250

ENGINE 137 in MODEL 215, 220

ENGINE 113.982 in MODEL 463.241 /243 /246

Illustrated on model 202

Fig 1: Draining/Filling In Coolant - Illustrated On Model 202

Shown on model 215 with engine 137

Fig 2: Draining/Filling In Coolant - Shown On Model 215 With Engine 137

MODIFICATION NOTES

12.10.04

Fill coolant using vacuum method added

Step 16

	Drain
	Risk of death caused by vehicle slipping or toppling off the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant.	Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses.	AS20.00-Z-0001-01A
	Notes on coolant		AH20.00-N-2080-01A
1	Open engine hood
2	Disconnect ground cable of battery	Only when draining coolant at crankcase, right.
		Do not connect quiescent current retention unit.
		Model 129, 163, 202, 208, 210	AR54.10-P-0003A
		Model 211.0	AR54.10-P-0003T
		Model 211.2	AR54.10-P-0003TA
		Model 215, 220	AR54.10-P-0003I
		Model 230	AR54.10-P-0003R
		Model 463 without special protection	AR54.10-P-0003G
		Model 463.241 with special protection, code 979	AR54.10-P-0003PV
		Model 463.248 with special protection, code 979	AR54.10-P-0003PM
3	Open cooling system cap (2) at coolant expansion reservoir (1)	Observe the different versions. Cooling system cap (2) with detent: Rotate cooling system cap with detent (2) carefully to first predetent, release pressure, then unscrew cooling system cap with detent (2).
		1-stage and 2-stage cooling system cap (2): turn cooling system cap (2) 1/2 revolution counterclockwise, release pressure, then remove cooling system cap (2).
4	Raise vehicle
5.1	Remove lower engine compartment paneling	Model 129, 202, 208, 210	AR61.20-P-1105AB
		Model 163 with engine 112
		Model 163 with engine 113	AR61.20-P-1105GH
		Model 211	AR61.20-P-1105T
		Model 215, 220	AR61.20-P-1105M
		Model 230	AR61.20-P-1105R
5.2	Remove under-ride guard	Model 463
6	Remove air deflector shield	Model 163 with engine 113.942
	Drain coolant from radiator
7	Push siphon hose (3a) onto radiator drain plug (3)	Model 129, 202, 208, 210, 211, 215, 220, 230, 463
8	Open radiator drain plug (3) and drain coolant	Model 129, 202, 208, 210, 211, 215, 220, 230, 463 Catch coolant in a suitable vessel.
9	Tighten radiator drain plug (3) and detach drain hose (3a) from radiator drain plug (3)	Model 129, 202, 208, 210, 211, 215, 220, 230, 463
10	Detach lower coolant hose from radiator or coolant pump and drain coolant	Model 163 Catch coolant in a suitable vessel.
11	Attach lower coolant hose to radiator or coolant pump	Model 163
		Installation: Replace hose clamp.
			*BA20.20-P-1004-01A
	Drain coolant at crankcase
12	Push siphon hose (4a) onto crankcase drain plug (4)	Model 129, 202, 208, 210, 211, 215, 220, 230, 463
13	Open crankcase drain plug (4) and drain coolant	Model 129, 202, 208, 210, 211, 215, 220, 230, 463 Catch coolant in a suitable vessel.
14	Tighten crankcase drain plug (4) and detach drain hose (4a) from crankcase drain plug (4)	Model 129, 202, 208, 210, 211, 215, 220, 230, 463
			*BA01.40-P-1003-01C
			*BA20.00-P-1001-02B
15	Lower vehicle
	Filling
16	Pour in coolant and bleed cooling system	Reuse clean coolant.	AR20.00-P-1142-04A
			Figure
			Fig 4
	Coolant specifications	Sheet 310.1	BB00.40-P-0310-01A
	Anticorrosion/antifreeze agents (Sheet 325.0)	Sheet 325.0	BB00.40-P-0325-00A
		Engine 112, 113	*BF20.00-P-1001-02K
		Engine 137	*BF20.00-P-1001-02M
	Notes on coolant level	Engine 112, 113, 137	AH20.00-P-1142-01V
	Notes on coolant level	Model 163 with engine 112, 113	AH20.00-P-1142-01GH
17	Inspect cooling system for leaks		AR20.00-P-1010HA
18	Fit air deflector	Model 163 with engine 113.942
19.1	Install under-ride guard	Model 463
19.2	Install lower engine compartment paneling	Model 129, 202, 208, 210	AR61.20-P-1105AB
		Model 163 with engine 112
		Model 163 with engine 113	AR61.20-P-1105GH
		Model 211	AR61.20-P-1105T
		Model 215, 220	AR61.20-P-1105M
		Model 230	AR61.20-P-1105R
20	Lower vehicle
21	Connect ground cable to battery	Only when coolant has been drained at crankcase on the right.
		Model 129, 163, 202, 208, 210	AR54.10-P-0003A
		Model 211.0	AR54.10-P-0003T
		Model 211.2	AR54.10-P-0003TA
		Model 215, 220	AR54.10-P-0003I
		Model 230	AR54.10-P-0003R
		Model 463 without special protection	AR54.10-P-0003G
		Model 463.241 with special protection, code 979	AR54.10-P-0003PM
		Model 463.248 with special protection, code 979	AR54.10-P-0003PV
22	Perform basic programming	Only if ground line for battery has been disconnected.
		Model 129	AR00.19-P-0200A
		Model 163	AR00.19-P-0200GH
		Model 202, 208	AR00.19-P-0200C
		Model 210	AR00.19-P-0200D
		Model 211	AR00.19-P-0200T
		Model 215, 220	AR00.19-P-0200M
		Model 230	AR00.19-P-0200R
		Model 463 except 463.206 /209 /232 /233 /240 /241	AR00.19-P-0200P
		Model 463.206/ 209/ 232/ 233/ 240/ 241
23	Read out and erase the fault memory using STAR DIAGNOSIS.	Only if the ground line of the battery has been disconnected.
24	Close engine hood

CRANKCASE, TIMING CASE COVER, END COVER

Number	Designation		Engine 113.940/941/ 942/943/944/ 945/946/948/ 960/961/962/ 963/964/965/ 966/967/968/ 969/971/980/ 981/982/984/ 986/992/995	Engine 137
BA01.40-P-1003-01C	Outlet connection for crankcase	Nm	12	12

ENGINE COOLING, GENERAL

Number	Designation		Engine 112, 113.940/941/ 942/943/944/ 945/946/948/ 960/961/963/ 964/965/966/ 967/968/971/ 980/981/984/ 986/987/988/ 990/991/992/ 995
BA20.00-P-1001-02B	Coolant drain plug to crankcase	Nm	12

RADIATOR, COOLANT HOSES

Number	Designation		Engine 112.942/ 970, 113.942/ 965/981
BA20.20-P-1004-01A	Hose clamp	Nm	3

COOLING SYSTEM

Number	Designation			Engine 112.910/920 in Model 202, 112.940 in Model 208	Engine 112.911/921/941 in model 210	Engine 112.922/944/972 in model 220
BF20.00-P-1001-02K	Cooling system	Total filling capacity	Liters	≈ 9.5	≈ 10.0	≈ 10.5
		Capacity of anticorrosion/ antifreeze agent down to -37°C	Liters	≈ 4.75	≈ 5.0	≈ 5.0
		Filling capacity of anticorrosion/ antifreeze down to -45°C	Liters	≈ 5.25	≈ 5.5	≈ 5.5
		Specifications for Operating Fluids	Sheet	BB00.40-P-0310-01A	BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Specifications for Operating Fluids	Sheet	BB00.40-P-0325-00A	BB00.40-P-0325-00A	BB00.40-P-0325-00A

COOLING SYSTEM

Number	Designation			Engine 112.923/943 in model 129	Engine 112.945 in Model 463.209 / 232/233/244 / 245/250	Engine 112.942 in Model 163, 113.940/980 in Model 210, 113.943/984 in Model 208, 113.944 in Model 202
BF20.00-P-1001-02K	Cooling system	Total filling capacity	Liters	≈ 11.75	≈ 11.5	≈ 11.0
		Capacity of anticorrosion/antifreeze agent down to -37°C	Liters	≈ 6.0	≈ 5.8	≈ 5.5
		Filling capacity of anticorrosion/antifreeze down to -45°C	Liters	≈ 6.5	≈ 6.4	≈ 6.0
		Specifications for Operating Fluids	Sheet	BB00.40-P-0310-01A	BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Specifications for Operating Fluids	Sheet	BB00.40-P-0325-00A	BB00.40-P-0325-00A	BB00.40-P-0325-00A

COOLING SYSTEM

Number	Designation			Engine 112.913/917 / 949/954 in Model 211	Engine 113.967/969 in model 211
BF20.00-P-1001-02K	Cooling system	Total filling capacity	Liters	≈ 9.5	≈ 10.75
		Capacity of anticorrosion/antifreeze agent down to -37°C	Liters	≈ 4.75	≈ 5.25
		Filling capacity of anticorrosion/antifreeze down to -45°C	Liters	≈ 5.25	≈ 6.0
		Specifications for Operating Fluids	Sheet	BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Specifications for Operating Fluids	Sheet	BB00.40-P-0325-00A	BB00.40-P-0325-00A

COOLING SYSTEM

Number	Designation			Engine 113.941/960 in model 220	Engine 113.961 in model 129	Engine 113.962 in Model 463.206/ 240/241 /247/248 249/254
BF20.00-P-1001-02K	Cooling system	Total filling capacity	Liters	≈ 11.5	≈ 12.75	≈ 12
		Capacity of anticorrosion/antifreeze agent down to -37°C	Liters	≈ 5.75	≈ 6.25	≈ 6
		Filling capacity of anticorrosion/antifreeze down to -45°C	Liters	≈ 6.25	≈ 7.0	≈ 6.6
		Specifications for Operating Fluids	Sheet	BB00.40-P-0310-01A	BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Specifications for Operating Fluids	Sheet	BB00.40-P-0325-00A	BB00.40-P-0325-00A	BB00.40-P-0325-00A

COOLING SYSTEM

Number	Designation			Engine 113.991 in model 215	Engine 113.960/ 986 in model 215	Engine 112.973 in model 230.467
BF20.00-P-1001-02K	Cooling system	Total filling capacity	Liters	≈ 14.5	≈ 11.5	≈ 10.8
		Capacity of anticorrosion/antifreeze agent down to -37°C	Liters	≈ 7.3	≈ 5.75	≈ 5.4
		Filling capacity of anticorrosion/antifreeze down to -45°C	Liters	≈ 8	≈ 6.25	≈ 6
		Specifications for Operating Fluids	Sheet	BB00.40-P-0310-01A	BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Specifications for Operating Fluids	Sheet	BB00.40-P-0325-00A	BB00.40-P-0325-00A	BB00.40-P-0310-01A

COOLING SYSTEM

Number	Designation			Engine 112.970 113.965 in Model 163	Engine 113.942/981 in model 163	Engine 113.982 in model 463.241/243/246
BF20.00-P-1001-02K	Cooling system	Total filling capacity	Liters	≈ 12.0	≈ 11.5	≈ 11.9
		Capacity of anticorrosion/antifreeze agent down to -37°C	Liters	≈ 6.0	≈ 5.75	≈ 5.95
		Filling capacity of anticorrosion/antifreeze down to -45°C	Liters	≈ 6.75	≈ 6.25	≈ 6.55
		Specifications for Operating Fluids	Sheet	BB00.40-P-0310-01A	BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Specifications for Operating Fluids	Sheet	BB00.40-P-0325-00A	BB00.40-P-0325-00A	BB00.40-P-0325-00A

COOLING SYSTEM

Number	Designation			Engine 113.986/991 in Model 220	Engine 113.948/966 in model 220	Engine 112.975 in model 220
BF20.00-P-1001-02K	Cooling system	Total filling capacity	Liters	≈ 13.5	≈ 11.6	≈ 10.4
		Capacity of anticorrosion/antifreeze agent down to -37°C	Liters	≈ 6.8	≈ 5.8	≈ 5,2
		Filling capacity of anticorrosion/antifreeze down to -45°C	Liters	≈ 7.4	≈ 6.4	≈ 5.7
		Specifications for Operating Fluids	Sheet	BB00.40-P-0310-01A	BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Specifications for Operating Fluids	Sheet	BB00.40-P-0325-00A	BB00.40-P-0325-00A	BB00.40-P-0310-01A

COOLING SYSTEM

Number	Designation			Engine 137.970
BF20.00-P-1001-02M	Cooling system	Total filling capacity	Liters	≈ 12
		Filling capacity of anticorrosion/antifreeze down to -37°C	Liters	≈ 6
		Filling capacity of anticorrosion/antifreeze down to -45°C	Liters	≈ 6,6
		Specifications for Operating Fluids	Sheet	BB00.40-P-0310-01A
		Specifications for Operating Fluids	Sheet	BB00.40-P-0325-00A

Fig 3: Identifying Test Cap (210 589 00 91 00)

Fig 4: Identifying Vacuum-Type Cooling System Filler (285 589 00 21 00)