Remove/install wheel carrier - AR35.20-P-0115A

MODEL 140 

Fig 1: Identifying Wheel Carrier Components

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

MODIFICATION NOTES

3.5.07	Self-locking nut, tie rod to wheel carrier, silver or blue M10x1, 5	New tightening torque applied, see Fig. item 4	*BA35.20-P-1002-04A
25.5.07	Self-locking nut, strut rod to wheel carrier, M16		*BA35.20-P-1002-03A

Figure item, etc.	Work instructions
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
	While working on the rear axle care must be taken to ensure that the surface of all aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the parts will be affected
	Only tighten nuts and bolts of chassis components when vehicle is in a ready-to-drive condition.
	Remove/install brake shoes of parking brake		AR42.20-P-0530A
	Remove/install rpm sensor at wheel carrier	Vehicles as of 07/94
Installation	Install camber strut, tension arm, torque strut, track rod and spring control arm at wheel carrier	The rear-axle shaft must be horizontal when tightening the nuts.
Installation	Check and adjust toe on rear axle	If necessary	AR40.20-P-0332A
2	Camber strut		*BA35.20-P-1002-02A
2c, 3e, 5c	Fit bolts	Installation:  Replace fitted bolts.
3	Torque strut		*BA35.20-P-1002-03A
4	Tie rod		Figure
		Press ball head bolt firmly into the cone, if necessary counterhold with Allen wrench. Installation:  Clean grease off the ball head bolt as well as beveled seat in the wheel carrier.	Figure
			*BA35.20-P-1002-04A
	Surface protection of track rod at wheel carrier modified	Vehicles as of 01/97	BT35.20-P-0004-01A
	Bolted connection, track rod to wheel carrier modified	Vehicles as of 23/6/98	BT35.20-P-0009-01A
5	Thrust arm		*BA35.20-P-1002-05A
6	Spring control arm		*BA35.20-P-1002-01A
6k	Stabilizer bar link rod		*BA32.20-P-1001-04B
			*BA32.20-P-1002-04B
7	Wheel carrier	Remove rear axle shaft from wheel carrier.
12	Twelve-point collar nut	Detach/attach twelve-point collar nut of rear axle shaft and secure.	AR35.30-P-0115-01A
			*BA35.30-P-1001-01A
37	Rear axle shaft	Pull rear axle shaft out of rear axle shaft flange. If the rear axle shaft is difficult to remove: ↓
		Vehicle up to 31.01.96	AR35.30-P-0115-03A
			Fig 5
		Vehicles as of 01.02.96	AR35.30-P-0115-03B
			Fig 5
			Fig 4
	Rear axle shafts with forged centers (without core hole)	As of 02/96	BT35.30-P-0005-01A
112 A	Brake cable	Remove/install rear brake cable.	AR42.20-P-0525A

REAR AXLE STABILIZER BAR

Number	Designation		Model 140	Model 140 with level control or ADS
BA32.20-P-1001-04B	Self-locking nut for attaching torsion bar link rod at torsion bar	Nm	40	40
BA32.20-P-1002-04B	Self-locking nut for attaching torsion bar link rod to wheel hub	Nm	40	40

SPRING CONTROL ARM

Number	Designation			Model 140
BA35.20-P-1002-01A	Self-locking nut, spring control arm to wheel carrier.	Stage 1	Nm	120
		Stage 2	∠°	-

CAMBER STRUT

Number	Designation			Model 140
BA35.20-P-1002-02A	Self-locking nut, camber strut to wheel carrier.	M10	Nm	-
		M12	Nm	70

TIE ROD

Number	Designation				Model 140
BA35.20-P-1002-04A	Self-locking nut, tie rod at wheel carrier	yellow M10 X 1		Nm	30
		silver or blue M10 X 1		Nm	25
		silver or blue M10 X 1.5	Stage 1	Nm	20
			Stage 2	∠ °	45

TORQUE STRUT

Number	Designation			Model 140
BA35.20-P-1002-03A	Self-locking nut, torque strut to wheel carrier	M12	Nm	70
		M16	Nm	230

TORQUE STRUT

Number	Designation			Model 140
BA35.20-P-1002-05A	Self-locking nut, thrust arm to wheel carrier	M10	Nm	-
		M12	Nm	70
			∠ °	-

REAR AXLE SHAFT

Number	Designation			Model 140
BA35.30-P-1001-01A	Collar nut, rear axle shaft to rear axle shaft flange	Stage 1	Nm	320
		Stage 2	∠ °	-

Fig 2: Identifying Puller (140 589 00 33 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 3: Identifying Thrust Piece (201 589 05 63 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 4: Identifying Bracket (210 589 01 40 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 5: Identifying Extraction And Insertion Tool (210 589 03 43 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.