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Home >> Mercedes Benz >> 1999 >> CLK430 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- 208 Chassis >> Testing & Repair >> Remove/install front brake cable - AR42.20-P-0520A >> Notes

Remove/install front brake cable - AR42.20-P-0520A: Notes

MODELS 129, 140, 202, 208, 210 

Fig 1: Identifying Front Brake Cable Remove/Install Components
G04635546
MODIFICATION NOTES

12.12.02 Notes on safety for lifting platform, included for the first time   AS00.00-Z-0010-01A
12.12.02 Check version of pedal assembly, included for the first time Step 12.1 BT42.20-P-0510-01A 
REMOVINGINSTALLING Remove/Install     
DANGER Lethal injuries  are possible if vehicle slips off of lifting platform Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1.1 Carefully lower transmission with engine support IMPORTANT The motor must not touch the partition wall.  
    Model 140 with engine 120 AR22.10-P-1160AO
    Model 140 with engine 603 AR22.10-P-1160HW
    Model 140 with engine 606 AR22.10-P-1160HB
2.1 Remove cover panel (12i) under rear seat cushion Models 202, 208, 210  
2.2 Remove heat shield of exhaust system. Models 129, 140  
3 Pre-tension automatic cable slack adjuster Model 140 AR42.20-P-0520-01A
    Models 202, 208, 210 AR42.20-P-0520-01B 
4 Detach return spring (94)    
5 Slacken adjusting screw (89) Model 129  
6 Detach brake cable (85) at intermediate lever of cable slack adjuster (91) and at vehicle floor IMPORTANT Use snap-release tool (043). The brake cable (85) can also be removed by breaking the clamping ring (84). To install, insert a new clamping ring in the groove in the brake cable (85).  
    SPECIAL TOOL Snap-release tool Figure
7 Remove cover below instrument panel Model 129 ra68001290150x
    Model 140 ra68001400150x
    Model 202 AR68.10-P-1500E
    Model 208 AR68.10-P-1500K
    Model 210 AR68.10-P-1500F
8 Remove front left floor covering Model 129
Model 140
 
    Model 202
Model 208
AR68.20-P-2050E
    Model 210 AR68.20-P-2050F
9 Detach brake cable (85) from parking brake pedal (75) IMPORTANT Use snap-release tool (043). The brake cable (85) can also be removed by breaking the clamping ring (84). To install, insert a new clamping ring in the groove in the brake cable (85).
Pay attention to the rubber grommet (85b).
Figure
10 Install in the reverse order    
11.1 Relieve load on automatic slack adjuster. Models 140, 202, 208, 210 AR42.20-P-0520-02A 
INSPECT Inspecting     
12.1 Check version of pedal assembly Model 129  
REFER TO COMPONENT MODIFICATIONS Parking brake pedal assembly modified   BT42.20-P-0510-01A 
13.1 Adjust parking brake Model 129 AR42.20-P-0540A 
Fig 2: Identifying Snap-Release Tool (129 589 11 63 00)
G04635547