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Home >> Mercedes Benz >> 1999 >> CLK320 2D Convertible >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System -- 208 Chassis >> Testing & Repair >> Removing, installing fuel pump - AR47.20-P-5710AV

Removing, installing fuel pump - AR47.20-P-5710AV

ENGINE 112.910 in MODEL 202.026 #A as of 205024, 202.026 #F as of 175421, 202.086 

ENGINE 112.920 in MODEL 202.029 #A as of 205024, 202.029 #F as of 175421, 202.089 

ENGINE 112.940 in MODEL 208.365 /465 

ENGINE 113.944 in MODEL 202.033 /093 

ENGINE 113.943 in MODEL 208.370 /470 

ENGINE 113.984 in MODEL 208.374 

Fig 1: Identifying Fuel Pump Remove/Install Components - Engine 113.984 In Model 208.374
G04728729

Shown on model 202 with engine 112 

Fig 2: Identifying Fuel Pump Remove/Install Components - Model 202 With Engine 112
G04728730
REMOVINGINSTALLING Removing, installing     
DANGER Risk of explosion  due to igniting fuel, risk of poisoning  due to inhaling and consuming fuel and risk of injury  due to fuel coming into contact with the skin and eyes. Fire, sparks, naked flames and smoking prohibited.
Only pour fuel into suitable and appropriately labeled containers.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A 
1 Disconnect and connect the ground cable at the battery IMPORTANTInstallation: 
After connecting the ground cable, read out error memory, encode radio and calibrate power window
Vehicles with stationary heater: set stationary heater clock.
AR54.10-P-0003A
2 Remove trunk cover (1)    
3 Remove cover (2)    
4 Ascertain as-build condition Fuel line with banjo bolt at fuel pump. AR47.20-P-5713AU
5 Unplug connector (5)    
6 Press rubber grommet (4) out of floor panel IMPORTANTInstallation: 
Check rubber grommet for damage and correct installation.
NOTES If damaged: replace rubber grommet.
 
7 Remove cover (5) of fuel pump IMPORTANT Unscrew the three nuts of cover through holes (arrows).  
8 Remove cable strap (6) and clip (7)    
9 Unclip fuel lines (8, 9, 10) SPECIAL TOOL Fig 3
    SPECIAL TOOL Fig 4
10 Pull fuel lines (8, 9, 10) off fuel pump (M3) IMPORTANTInstallation: 
Replace hose clips (11).
 
11 Loosen bolt (12)    
12 Remove fuel pump (M3) in direction of arrow IMPORTANTRemoval: 
NOTES Do not damage the insulation of the cable and plug of connector (3) when pulling through floor panel.
 
    IMPORTANTInstallation: 
NOTES Check plastic sleeve (13) for damage. If damaged: replace plastic sleeve (56a). The plastic sleeve (13) must overlap on both sides of the bracket (14) since corrosion may occur if the fuel pump touches the bracket directly.
 
13
REFER TO BASIC KNOWLEDGE
Install in reverse sequence Overview of fuel pump   GF47.20-P-0025-02A 
Fig 3: Identifying Clamp (000 589 54 37 00)
G04728731
Fig 4: Identifying Clamp (000 589 40 37 00)
G04728732