LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 1999 >> CLK320 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Suspension -- 208 Chassis >> Testing & Repair >> Remove/install engine mount - AR22.10-P-1100 >> Remove/install engine mount - AR22.10-P-1100AV

Remove/install engine mount - AR22.10-P-1100AV

ENGINE 112.940 in MODELS 208.365 /465 

ENGINE 112.910 in MODELS 202.026 /086 

ENGINE 112.920 in MODELS 202.029 /089 

ENGINE 113.944 in MODELS 202.033 /093 

Fig 1: Identifying Engine Mount Remove/Install Components - Engine 112.940 (1 Of 2)
G04728682
Fig 2: Identifying Engine Mount Remove/Install Components - Engine 112.940 (2 Of 2)
G04728683
REMOVINGINSTALLING Remove/install     
1 Remove engine cover or air filter IMPORTANT On model 202.033/093 the air filter is integrated in the engine trim panel.
Remove engine cover or air filter by pulling it vertically up and off cylinder head covers.
 
2 Disconnect/connect battery ground line IMPORTANT Only necessary if the right engine mount is removed. AR54.10-P-0003A
    Installation:  After connecting, read fault memory, encode radio and normalize power windows.
Vehicles with stationary heater: adjust time display on stationary heater.
 
3 Put on engine carrier arm   AR33.10-P-0100-01AV
4 Unscrew bolts (4) connecting engine mount (1) to front axle carrier TORQUE SPECIFICATION *BA22.10-P-1001-01L 
5 Unbolt steering damper (46) at drag link (11) TORQUE SPECIFICATION *BA46.40-P-1001-03A 
6 Unscrew nuts of drag link (11) at Pitman arm and at relay lever (26) IMPORTANT Counterhold ball studs, if necessary, with hexagon socket wrench.  
    Installation: 
NOTES Replace self-locking nuts.
 
    TORQUE SPECIFICATION *BA46.40-P-1001-04A 
7 Use puller to press drag link (11) off at pitman arm and at relay lever (26) and detach NOTES Install thrust piece at relevant joint.
Installation: 
Clean tapers free of grease and press ball joints firmly into the drag links.
Inspect play of joint, rubber boot, replace drag link, if necessary. ↓
 
    Remove drag link. AR46.40-P-0100C
    SPECIAL TOOL Fig 4
    SPECIAL TOOL Fig 3
8 Remove shield at relay lever (26)    
9 Unscrew bolts (3) connecting engine mount (1) to engine support TORQUE SPECIFICATION *BA22.10-P-1004-01L 
    SPECIAL TOOL Fig 5
10 Raise engine at front lifting eye NOTES Ensure that rear of engine does not touch the body!
Do not over-tension coolant hoses and ground cable (W11/4 engine support left → front axle carrier)!
 
11 Remove shields (2) Installation: 
The recesses in shields must be located in the anti-twist locks of the engine supports.
 
12 Remove engine mounts (1) Installation: 
NOTES The anti-twist locks (arrows) at engine mounts (1) must fit in retaining grooves (arrows) of the engine supports.
Installation: 
NOTES On model 202.033/093 (AMG) harder engine mounts are fitted than in the standard vehicle; pay attention to this when replacing engine mounts!
 
IMPORTANT Environmental protection regulations for disposal of engine mounts Dispose engine mounts into mixed scrap.  
13 Install in the reverse order    
14 Read out fault memory and erase IMPORTANT Only necessary if the right engine mount is removed.
Stored faults which can result from cables being disconnected or from simulation during removal and installation or test work, have to be processed and erased in the fault memories after completing the work. ↓
Diagnosis Manual Volume 2, Index 0:
Connecting and using test equipment
 
TORQUE SPECIFICATION ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Engines 112.910/920, 113.944 in models 202.026/029/033 /086/089/093 Engine 112.940, 113.943/984 in model 208.365/370/374/465/470
BA22.10-P-1001-01L Bolt, front engine mounts to front axle carrier Nm 35 35
BA22.10-P-1004-01L Bolt, front engine mount to engine support Nm 55 55
TORQUE SPECIFICATION STEERING DAMPER

Number Designation Model 202 Model 208
BA46.40-P-1001-03A Steering damper to drag link Nm 40 40
TORQUE SPECIFICATION DRAG LINK

Number Designation Model 202 Model 208
BA46.40-P-1001-04A Self-locking nuts of drag link Stage 1 Nm 50 50
Stage 2 ∠ ° - -
Fig 3: Identifying Puller (202 589 01 33 00)
G04728684
Fig 4: Identifying Thrust Piece (129 589 10 63 00)
G04728685
Fig 5: Identifying Connecting Piece (112 589 00 16 00)
G04728686