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Home >> Mercedes Benz >> 1999 >> CLK320 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust Manifolds, Emission Control -- 208 Chassis >> Testing & Repair >> Remove/install exhaust manifold - AR14.10-P-3915AU

Remove/install exhaust manifold - AR14.10-P-3915AU

ENGINE 112.910 in MODELS 202.026 /086 

ENGINE 112.920 in MODELS 202.029 /089 

ENGINE 112.940 in MODELS 208.365 /465 

ENGINE 113.944 in MODELS 202.033 /093 

ENGINE 113.943 in MODELS 208.370 /470 

ENGINE 113.984 in MODELS 208.374 

Engine 112 

Fig 1: Identifying Exhaust Manifold Remove/Install Components - Engine 112
G04728671

Engine 113 

Fig 2: Identifying Exhaust Manifold Remove/Install Components - Engine 113
G04728672
REMOVINGINSTALLING Remove/install     
1 Disconnect connector for oxygen sensors   AR14.00-P-5303A 
2 Remove complete exhaust system   AR49.10-P-7000AU
3.1 Remove air filter When removing right exhaust manifold.
IMPORTANT On models 208.370/374/470, 202.033/093, the air filter always has to be removed. The air filter is integrated in the cylinder head cover trim.
Remove air filter by lifting vertically up and off the cylinder head covers.
 
4 Remove ignition coils   AR15.12-P-2003A
5.1 Remove washer fluid reservoir for windshield washer system When removing left exhaust manifold.  
6.1 Detach left and right engine mount at front axle carrier When removing left exhaust manifold.  
    TORQUE SPECIFICATION *BA22.10-P-1001-01L 
7.1 Remove shield from left engine mount When removing left exhaust manifold.  
8 Attach engine support bracket and raise engine   AR33.10-P-0100-01AV
    COMMERCIALLY AVAILABLE TOOLS Engine lifting device *WE58.40-Z-1007-11A 
9 Remove exhaust manifold IMPORTANTLeft side of engine: 
Take out exhaust manifold by lifting upwards.
IMPORTANTRight side of engine: 
Take out exhaust manifold from bottom.
IMPORTANTInstallation:  Replace nuts (156/1) and gaskets (156/5).
 
    TORQUE SPECIFICATION *BA14.10-P-1001-01B 
    IMPORTANT If bolts on flange connection of front exhaust system/ exhaust manifold are stiff, or thread is damaged: ↓  
    Replace the rivet nuts in the exhaust manifold. AR49.10-P-5531-01DA
    SPECIAL TOOL Fig 3
    TORQUE SPECIFICATION *BA14.10-P-1002-01B 
10 Install in the reverse order    
TORQUE SPECIFICATION EXHAUST MANIFOLD

Number Designation Engine 112 except 112.951/976 Engines 113.940/941/942/943/944/945/946/948/960/961/962/963/964/965/966/967/968/969/971/980/981/982/984/986/992/993/995
BA14.10-P-1001-01B Nut on exhaust manifold Nm 16 16
BA14.10-P-1002-01B Flange connection, exhaust manifold and front exhaust pipes Nm 20 20
TORQUE SPECIFICATION ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Engines 112.910/920, 113.944 in models 202.026/029/033/086/089/093 Engines 112.940, 113.943/984 in models 208.365/370/374/465/470
BA22.10-P-1001-01L Bolt, front engine mounts to front axle carrier Nm 35 35
Fig 3: Identifying Cocking Bolt (103 589 01 39 00)
G04728673
WORKSHOP EQUIPMENT

WE58.40-Z-1007-11A Engine lifting fixture