Remove/install trunk lid - AR88.50-P-5000K
MODEL 208.3
Shown on model 208.3
| Remove/Install | |||
| Risk of injury to fingers being jammed or pinched when Remove/install or aligning hoods, doors, trunk lid/tailgate or sliding roof. | When moving components, ensure that no body parts or limbs are within the operating range of moving parts. | AS00.00-Z-0011-01A | |
| 1 | Open trunk lid | ||
| 2 | Remove hazard warning triangle from bracket and unclip bracket (4) | ||
| 3 | Remove inner paneling (2) from trunk lid | ||
| 4 | Remove CL line from trunk lid lock | AR88.50-P-5020K | |
| 5 | Disconnect electrical plug from license plate lamp, taillamps and from luggage compartment lamp switch | ||
| 6 | Remove cover (3) from hinge lever | ||
| 7 | Expose electric wiring harness and remove wiring harness from trunk lid together with CL line | CL line with tie strap. |
|
| 8 | Mark installation position of trunk lid on hinge levers | ||
| 9 | Unscrew bolts (7) from hinge levers (6) | ||
| *BA88.50-P-1001-01A | |||
| 10 | Move trunk lid out of arresting hooks with aid of 2nd person and lay down on suitable subsurface | ||
| 11 | Install in the reverse order | When replacing trunk lid supplement standard seam sealing and cavity preservation. Refer to: ↓ |
|
| Seam sealing following repair | AR97.10-P-4000K | ||
| Processing of corrosion protection materials before painting | AR97.20-P-0500A | ||
| Cavity preservation following repair work | AR97.20-P-1500K | ||
| 12 | Check gaps on trunk lid | Trunk lid gaps | *BE60.00-P-1003-01A |
| Figure | |||
| Check gaps, correct if necessary, see ↓ | |||
| Adjust trunk lid | AR88.50-P-5200K | ||
| 13 | Close trunk lid and check for proper function |
TEST AND ADJUSTMENT VALUES, GAP DIMENSIONS AT HOODS, DOORS AND COVERS
| Number | Designation | Model 208.3 | |||
|---|---|---|---|---|---|
| BE60.00-P-1003-01A | Gap dimension | Trunk lid to top of rear fender | Dimension "F" | mm | - |
| Trunk lid to bottom of rear fender | Dimension "M" | mm | 4.5 (±0.5) | ||
| Trunk lid to rear fender | Dimension "F" | mm | 4.5 (± 0.5) | ||
| Trunk lid to taillamp | Dimension "M" | mm | - | ||
| Trunk lid to bumper | Dimension "V" | mm | - | ||
| Rear fender to taillamp | Dimension "U" | mm | - | ||
| Fig., see | AR60.00-P-0700-01K | ||||
| Number | Designation | Model 208.3/4 | |
|---|---|---|---|
| BA88.50-P-1001-01A | Bolt on trunk lid hinge to side wall | Nm | 10 |