LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 1999 >> CL500 >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbo Charging - 140 Chassis >> Repair & Adjustments >> Testing engine overload protection (not for engines with P2 control) - ra09006025921x(5921)

Testing engine overload protection (not for engines with P2 control) - ra09006025921x(5921)

Engines 602.96, 603.96/97 TURBO (Model 463.3: for deviations see introductory notes) 

Operation no. of operation texts and work units or standard texts and flat rates: 09-5921

Fig 1: Engine Overload Protection - Functional Diagram
G05438487Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
2-pin connector on switchover valve (Y30) detach and briefly energize with voltage. The switchover valve must be heard to click; renew if necessary.
1-pin connector on pressure switch (S66) detach and test for continuity with ohmmeter. The pressure switch (S66) is open in the off state.
Engine overload protection switch (S66) remove.
Connect pressure switch to cable of nozzle tester KDJE-P 400.
Connect ohmmeter to pin of pressure switch and to housing. Build up pressure of 1.1 ± 0.15 bar at nozzle tester; the pressure switch must not have any continuity. Replace pressure switch if necessary.

Special tools 

Fig 2: Identifying Special Tools (201 589 00 99 00)
G05438488Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
COMMERCIALLY AVAILABLE TOOLS AND TESTERS

Designation e. g. make, order no.
Digital multimeter Sun, DMM 5
Valve tester Bosch, KDJE-P 400 (Bosch Order Designation)
Optionally 0-6 bar pressure gauge Bosch No. 1687 231 000
Optionally nozzle tester EFEP 60H Bosch No. 0684 200 700