Removing and installing instrument panel - AR68.10-P-1000E
MODEL 202
| Removal | |||
|---|---|---|---|
| 1 | Remove steering wheel | ra46001248240x | |
| 2 | Remove instrument cluster | AR54.30-P-6015EA | |
| 3 | Remove glove compartment | AR68.10-P-1400E | |
| 4 | Remove lining on A-pillar | AR68.30-P-4050E | |
| 5 | Remove center console | AR68.20-P-2000E | |
| 6 | Remove radio | AR82.60-P-7502EA | |
| 7 | Remove cover on center console | AR68.20-P-2350E | |
| 8 | Remove cover below instrument panel (left) | AR68.10-P-1500E | |
| 9 | Remove cover below instrument panel (right) | AR68.10-P-1520E | |
| 10 | Remove covers for left and right loudspeakers | AR68.10-P-1050E | |
| 11 | Remove left and right side air nozzles | AR68.10-P-1100E | |
| 12 | Remove or unclip switches and plug connections on switch panel (8) and lay to side | ||
| 13 | Remove push-button control unit for automatic heater control | AR83.25-P-1120E | |
| 14 | Remove center air nozzle | AR68.10-P-1150E | |
| 15 | Remove rotary light switch | AR54.25-P-3250EA | |
| 16 | Remove panel (9) toward rear, disconnect connector (arrows) for headlamp range control and lay panel (9) down to one side | ||
| 17 | Unhook control cable (10) on handle (11) | ||
| 18 | Pull out handle (11) and lay down to one side | ||
| 19 | Remove screw (2, WAF 8 mm) on side of instrument panel | ||
| 20 | Unclip both covers (3) on side of defroster nozzle for windshield upward and remove | ||
| 21 | Unscrew screws (4) (WAF 8 mm, 2 ea.) and remove together with washers | ||
| 22 | Unclip cover (5) on side of instrument panel (1, passenger side, arrow) and remove | ||
| 23 | Unscrew screw (6, WAF 8 mm) | ||
| 24 | Unscrew screws (7, 2 each) below instrument panel (passenger side, WAF 8 mm) | ||
| 25 | Remove bottom clip (12) on A-pillar (13) on left and right | ||
| 26 | Remove ignition key from ignition lock | ||
| 27 | Lift instrument panel (1), pull toward rear and remove through passenger door opening | ||
| 28 | Lay instrument panel (1) down on suitable surface | ||
| Installation | |||
| 29 | Install sheet metal clip nuts (6 each) for fastening instrument panel | ||
| 30 | Check seals (14) above air outlet on heater housing, replace, if required | ||
| 31 | Move instrument panel (1) into vehicle passenger compartment through passenger door opening | ||
| 32 | Guide instrument panel (1) so that defroster nozzles (15) slide into heater housing | ||
| 33 | Insert ignition lock (arrow) into opening in instrument panel | ||
| 34 | Expose electrical wiring on center console | ||
| 35 | Insert floor covering on left and right in lower area of center console (arrows) | ||
| 36 | Expose electrical connections for loudspeakers and control cable for heater | ||
| 37 | Loosely screw in mounting screws (6 each) for instrument panel | ||
| 38 | Install center console and fasten | AR68.20-P-2000E | |
| 39 | Install bottom clips (12) on A-pillar (13) on left and right | ||
| 40 | Install lining on A-pillar | AR68.30-P-4050E | |
| 41 | Tighten fastening screws for instrument panel (6 each) | ||
| 42 | Clip in cover (5) | ||
| 43 | Clip in cover (3) on left and right | ||
| 44 | Install handle (11) and hook in control cable (10) | ||
| 45 | Install panel (9) | ||
| 46 | Install rotary light switch | AR54.25-P-3250EA | |
| 47 | Install center air nozzle | AR68.10-P-1150E | |
| 48 | Install push-button control unit for automatic heater control | AR83.25-P-1120E | |
| 49 | Install connectors and switches on switch panel (8) | ||
| 50 | Install side air nozzles | AR68.10-P-1100E | |
| 51 | Install covers for loudspeakers on left and right | AR68.10-P-1050E | |
| 52 | Install cover below instrument panel (right) | AR68.10-P-1520E | |
| 53 | Install cover below instrument panel (left) | AR68.10-P-1500E | |
| 54 | Install ashtray housing in center console at front | AR68.20-P-2400E | |
| 55 | Install cover by shift lever | AR68.20-P-2310E | |
| 56 | Install cover on center console | AR68.20-P-2350E | |
| 57 | Install radio | AR82.60-P-7502EA | |
| 58 | Install glove compartment | AR68.10-P-1400E | |
| 59 | Install instrument cluster | AR54.30-P-6015EA | |
| 60 | Install steering wheel | ra46001248240x | |
| 61 | Carry out function check, set clock, re-code radio |