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Home >> Mercedes Benz >> 1998 >> SL600 >> Repair and Diagnosis >> Body & Frame >> Mirrors >> Interior Equipment -- 129 Chassis >> Testing & Repair >> Cutting out switch openings in cover - AR68.20-P-2030C >> Milling switch opening - AR68.20-P-2030-01C

Milling switch opening - AR68.20-P-2030-01C

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Number Designation
WH58.30-Z-1011-20A Universal profile milling machine with surface milling cutter
(3 single lip miller Ø 5 X 60mm, 2 single lip miller Ø 5 X 90mm, templates, fixing supports for model 129, 170, 202, 208, 210, 463), Firma Fetzer GmbH 75446 Wiernsheim-Pinache
  1. Insert cutter (6) approx. 15 mm deep into collet and tighten collet nut (7).

    IMPORTANT Check basic adjustment on depth stop screws (13, 14, 15) on turntable depth stop (5)and adjust if necessary.

    Depth stop screw (13) Dimension a = 54.0 mm

    Depth stop screw (14) Dimension b = 52.0 mm

    Depth stop screw (15) Dimension c = 48.5 mm

    Fig 1: Identifying Depth Stop Screw And Collet Nut
    G04688001
  2. Position manual router (1) on milling table (12) and carefully press against wood surface on handles. Tighten arresting knob (2).

    IMPORTANT Do not switch on manual router.

    Fig 2: Identifying Manual Router On Milling Table Position
    G04688002
  3. Set cutting depth on depth limitation pin (3) to light colored/low set depth stop screw (15). Arrest depth limitation pin (3) with arresting screw (4). Adjustment dimension: d=8.5 mm
  4. Loosen arresting knob (2).
    Fig 3: Identifying Depth Limitation Pin And Depth Stop Screw
    G04688003

    IMPORTANT Cut out the switch openings in three milling steps:

    1st cutting step  Limitation pin (3) on black stop screw (13),

    2nd cutting step  Limitation pin (3) on light colored, high stop screw (14),

    3rd cutting step  Limitation pin (3) on light colored, low stop screw (15).

  5. Check turntable depth stop (5) on manual router to black stop screw (13) for 1st cutting step.
  6. Switch on manual router (1) and press down on both handles against stop. Tighten arresting knob (2).
  7. Guide manual router along duplicating template (11) in clockwise direction (direction of arrow).
  8. Switch off manual router (1).
  9. Change turntable depth stop (5) for next cutting step, repeat cutting operation as described in step  5.

    IMPORTANT After completing the 3rd cutting step, switch off manual router (1) and after the cutting spindle has come to a stop, lift off of milling table (12).

    Fig 4: Checking Turntable Depth Stop On Manual Router
    G04688004