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Home >> Mercedes Benz >> 1998 >> CLK320 >> Repair and Diagnosis >> Accessories & Equipment >> Exterior Lights >> Electrical System - Body -- 208 Chassis >> Testing & Repair >> Remove/install lamp unit - AR82.10-P-4730EE

Remove/install lamp unit - AR82.10-P-4730EE

MODEL 208 

Fig 1: Identifying Lamp Unit Remove/Install Components
G04729599
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by touching parts which conduct high voltages Do not come into contact with parts that are under high voltage. Persons who have electronic implants (e.g. pacemakers) must not perform any work on the ignition system. AS15.10-Z-0001-01A
DANGER Risk of death  caused by high voltage levels present at xenon headlamps.
Risk of explosion/fire hazard  through highly flammable material in the area of damaged xenon bulbs.
Risk of injury  through UV light, hot components on xenon headlamps and glass splinters when xenon bulbs burst.
Risk of poisoning  through inhalation of mercury vapor and swallowing of or skin contact with toxic salts and mercury compounds.
Do not come into contact with parts that are under high voltage. Persons with active electronic implants  (e.g. heart pacemakers) must never work on xenon headlamps. Switch off complete lighting system. Wear insulating safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the hazard area. Ensure that the workplace is sufficiently ventilated. AS82.10-Z-0001-01A 
1 Disconnect battery ground cable NOTES On model 210, insulate the cable terminal of the ground lead to prevent unintentional contact between the disconnected ground lead and ground point W10 AR54.10-P-0003A
2 Remove front bumper.   AR88.20-P-2000K
3 Remove bolts (1)    
4 Unscrew nut (8) NOTESInstallation:  Align lamp unit such that the distances between the fender and closed engine hood are equal.  
5.1 Unclip feed line for headlamp cleaning system under the lamp unit With headlamp cleaning system (code 600a).  
6 Carefully pull lamp unit (E1 or E2) forward    
7 Detach electrical connections (2) from lamp unit (E1 or E2)    
8.1 Detach vacuum line (3) of headlamp range adjustment with pneumatic headlamp range adjustment  
9 Install in the reverse order    
10 Perform function check on lamp unit    
11 Check and correct headlamp adjustment with pneumatic headlamp range adjustment
IMPORTANT For xenon headlamp lamp unit (code 612b)
Program zero position using HHT
AP82.10-P-8260A 
12.1 Perform functional check of headlamp cleaning system With headlamp cleaning system (code 600a).