Removing and installing vacuum pump - AR43.05-P-1320K
MODEL 202, 208 with ENGINE 111 with TRANSMISSION 722.616
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Removing, installing |
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Fatal injuries
are possible if the vehicle slips off the lifting platform |
Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. |
AS00.00-Z-0010-01A |
 Installation |
Replace self-locking nuts and bolts. |
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| 1 |
Disconnect ground cable of battery |
 Installation:
Code radio, set clock, calibrate power windows and set timer in vehicles with stationary heater. |
AR54.10-P-0003A |
| 2 |
Remove starter |
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AR15.30-P-7100EA |
| 3 |
Open retaining straps (b) for connector on brake booster vacuum pump |
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| 4 |
Unlock (arrow) and unplug connector (a) |
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| 5 |
Press in fastening catches on vacuum line (8) and pull off |
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| 6 |
Unscrew nut (15d) from bracket (15a) on engine |
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*BA43.05-P-1005-01D |
| 7 |
Unscrew bolt (15e) from bracket (15a) on engine mount |
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*BA22.10-P-1005-01A |
| 8 |
Remove brake booster vacuum pump (M56) with bracket (15a) |
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| 9 |
Unclip electrical cable (c) from bracket (15a) |
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| 10 |
Detach bracket (15a) from brake booster vacuum pump |
Nuts (15g) |
*BA43.05-P-1006-01D |
| 11 |
Detach mounting plate (15f) from vacuum pump |
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| 12 |
Check rubber mount (15c) and bracket |
Replace if necessary. |
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| 13 |
Install in the reverse order |
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ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS
| Number |
Designation |
Engine 111 in models 170, 202, 208 |
| BA22.10-P-1005-01A |
Bolt, engine support to crankcase |
1st stage |
Nm |
20 |
| 2nd stage |
Nm |
- |
ELECTRIC VACUUM PUMP FOR BRAKE BOOSTER
| Number |
Designation |
Model 202 |
Model 208 |
| BA43.05-P-1005-01D |
Nut/bolt, bracket of brake booster electric vacuum pump to engine |
Nm |
8 |
8 |
| BA43.05-P-1006-01D |
Nut, bracket with rubber mount to mounting plate of brake booster electric vacuum pump |
Nm |
20 |
20 |